GOVI arktik 1600N, Operation Manual

Page 1: ...DE BETRIEBSANLEITUNG The cooling diamond 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K EN OPERATION MANUAL Trailer Refrigeration Unit ...

Page 2: ...bH 2021 The reproduction of this document or any part thereof is prohibited We reserve the right to make technical changes during the course of further developments 2 Page Please read this manual before you install and operate the trailer refrigeration unit After reading the operating manual keep it in a safe place for future reference ...

Page 3: ...orage 14 5 System Description 15 6 Installation 17 6 1 Conditions for Installation 17 6 2 Additional Parts and Equipment 17 6 3 Preparatory Activities 18 6 3 1 General Preparation 18 6 3 2 Installation Opening of Trailer Wall 19 6 4 Installation of the Trailer Refrigeration Unit 19 6 5 Installation of Accessories 22 7 Operating Elements 23 8 Commissioning 24 9 Operating 26 9 1 Switching on off the...

Page 4: ...s who on the basis of the relevant regulations and of their professional training knowledge and experience can assess the work to be carried out and identify possible dangers GOVI is not responsible for personal injury or material damage which may arise from non approved modifications In order to ensure the durability of GOVI products please follow the instructions in this manual 1 1 Disposal of t...

Page 5: ...bols DANGER Indicates a hazardous situation that if not avoided could result in irreversible personal injury and even death WARNING Indicates a hazardous situation that if not avoided could result in irreversible personal injury or even death under certain circumstances CAUTION Indicates a hazardous situation that if not avoided can result in personal injury or damage to objects and the environmen...

Page 6: ...ailer refrigeration unit Switch off Prevent it from being switched back on again accidentally Check that lines and equipment are without power Ground and short circuit phases Cover partition or screen of adjacent line sections The electrical connection to the trailer refrigeration unit must be made by a licensed electrician WARNING Hazard from toxic gas This refrigeration unit contains a fluorocar...

Page 7: ... both liquid and gaseous and pose a threat to humans and the environment In case of emissions or leaks in the refrigerant circuit it is mandatory to wear proper protective clothing as goggles respiratory masks and protective gloves CAUTION Burning hazard Components of the trailer refrigeration unit such as condenser evaporator and tubes may still be hot from operation Allow a sufficient cooling ti...

Page 8: ...he eyes In case of contact with the refrigerant or refrigerant oil immediately flush eyes with large amounts of lukewarm water for at least 15 minutes and get prompt medical attention Frostbite of the skin Remove clothing and shoes contaminated with refrigerant Flush the affected area with large amounts of lukewarm water for a long time Do not apply heat e g by rubbing or using a hot water bottle ...

Page 9: ... for operation in AP PE EEx places with explosion hazard The trailer refrigeration unit is not designed to be used in places with fire hazard The trailer refrigeration unit is not equipped with reinforced electrical or mechanical protective elements to withstand aggressive atmospheric conditions Ensure good ventilation of the trailer refrigeration unit when placing the trailer Ensure proper air ci...

Page 10: ... consists of a self supporting chassis made of galvanized plate and a main cover made of ABS with paint in standard colour RAL9010 3 Technical Data Fig 3 1 Nameplate The serial numbers of the trailer refrigeration unit are on the nameplate together with other important technical data The nameplate is on the right hand side of the main cover in the proximity of the electrical connection To ensure a...

Page 11: ...f is prohibited We reserve the right to make technical changes during the course of further developments OPERATION MANUAL Trailer Refrigeration Unit arktik 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K 11 Page Fig 3 2 Dimensions arktik 1600N 1600N T 2000N arktik 2500N 2500N K 2000P 2000P K ...

Page 12: ...ik 1600N T arktik 2000N arktik 2500N arktik 2500N K arktik 2000P arktik 2000P K Refrigerated trailer internal temperature C T 2 C T 2 C T 2 C T 2 C T 2 C T 2 C 20 C T 2 C 20 C Power supply V 230 230 230 230 230 230 230 Frequency Hz 50 50 50 50 50 50 50 Cooling capacity W 1600 1470 2050 2500 2500 2050 1500 2050 1500 Heating capacity W 1600 1600 Power consuption W 855 855 1260 1200 1200 1200 1000 12...

Page 13: ... on the trailer refrigeration unit contact immediately your local GOVI dealer for assistance Do not start with the installation of the trailer refrigeration unit and do not put it into operation 1 Upon delivery place the pallet and box on a level ground Immediately inspect the box and the trailer refrigeration unit for any damage 2 Inform the carrier about any damage you have discovered 3 Take pic...

Page 14: ...sition at least six hours prior to its commissioning Only use suitable lifting equipment for lifting and transport of the trailer refrigeration unit Look at section 3 Technical Data for information about the weight Lift the refrigeration unit for trailers according to section 6 4 Installation of the Trailer Refrigeration Unit 4 3 Storage Observe the following when storing the trailer refrigeration...

Page 15: ...nal diagram The unit functioning is based on the cooling cycle principle heat transfer occurs by means of a refrigerant which absorbs heat in the evaporator and then releases it in the condenser All this takes place within a closed loop The refrigerant is pressurised by an electrically driven compressor fluidised in the condenser atomised by means of a throttle valve and evaporated in the evaporat...

Page 16: ...rant in the system Fig 5 2 Overview of the trailer refrigeration unit Main cover 1 Evaporator 2 and condenser 6 Protection cover 3 and setting of nominal temperature Air intake 4 and air outlet 5 The main cover 1 covers the outer parts of the trailer refrigeration unit In the evaporator 2 heat is absorbed by the refrigerant which is released again in the condenser 6 The protection cover 3 shields ...

Page 17: ...trailer refrigeration unit is able to adequately support its weight 6 Make sure that the loading crane or lifting device and the complete lifting cables are of sufficient size to support the weight of the trailer refrigeration units Look at section 3 Technical Data for information about the weight 7 Note that the power supply of the trailer refrigeration unit cannot be connected before the install...

Page 18: ...geration unit side by side on a dry and clean level ground 2 Verify that the trailer is in horizontal position 3 Make sure that the contact area between its front wall and the trailer refrigeration unit is free from impurities 4 Remove all obstacles from the installation area 5 Prepare all required tools and equipment and place them in a safe place easily accessible from the installation area 6 Ve...

Page 19: ...for the fastening elements in the middle of the front wall of the trailer Make sure that the minimum size for proper operation of the trailer refrigeration unit is observed see Fig 6 2 6 4 Installation of the Trailer Refrigeration Unit Fig 6 2 Dimensions of the trailer wall opening Fig 6 3 Attachment points of the trailer refrigeration unit 1 Eye bolts 2 Carrying rope 3 Spring hook arktik 1600N 16...

Page 20: ...1 Remove the hexagon head screws from the mounting holes of the main cover on the top of the trailer refrigeration unit one by one and insert two eye bolts not included in the free holes WARNING Injury hazard The weight of the trailer refrigeration unit is approximately 63 kg Always wear a helmet when lifting and positioning it Use only suitable and approved tools You must use both lifting points ...

Page 21: ... 3 Make sure that the trailer refrigeration unit stays in a horizontal position while lifting it carefully out of the box 4 Position the trailer refrigeration unit in front of the installation opening at its front wall using an adequate lifting device or loading crane 5 Place the trailer refrigeration unit in the mounting area and make sure that the PU seal 2 does not get damaged Fig 6 5 Attachmen...

Page 22: ...d fasten again the main cover 3 using the screws 8 Inside the refrigeration unit seal the gap A between the front wall of the trailer refrigeration unit and the trailer edge using silicone 9 If necessary connect a condensed water drain hose at the bottom of the condenser and make sure that it is not kinked or is positioned in an inclined way see section 6 2 Additional Parts and Equipment 6 5 Insta...

Page 23: ... 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K 23 Page 3 2 Fig 7 1 Operating elements 7 Operating Elements 1 Display 2 Control button 3 Lamp switch 1 Display The display serves to choose and to show the nominal temperature 2 Control button The control button 2 enables to switch on and off the control voltage of the trailer refrigeration unit 3 Lamp switch The lamp switch 3 enables to switch o...

Page 24: ...he right to make technical changes during the course of further developments 24 Page 3 2 1 Fig 8 1 Commissioning 8 Commissioning 1 Remove protective cover from the power connector 2 Connect the trailer refrigeration unit by means of a suitable cable not supplied to the electric power system 3 Use the spanner 4 to unlock the latch 5 and open the protection cover 4 5 1 Display 2 Control button 3 Lam...

Page 25: ...te AUF Taste AB Taste Licht Taste DE Bedienungsanleitung Entsperren der Bedienoberfläche Halten Sie die AB Taste für 3 Sekunden gedrückt Ein Ausschalten der Lampe Drücken Sie kurz die LICHT Taste Ein Ausschalten des Geräts Halten Sie die ON OFF Taste für 5 Sekunden gedrückt Einleitung der manuellen Abtauung Halten Sie die AUF Taste für 5 Sekunden gedrückt Einstellung der Raumtemperatur Drücken Sie...

Page 26: ... prohibited We reserve the right to make technical changes during the course of further developments 26 Page Fig 9 1 Operating 9 Operating 1 Display 2 Control button 3 Lamp switch CAUTION Immediately unplug the power supply of the trailer refrigeration unit if you detect smoke unusual smells or strange noises coming from it Call for service before operating the trailer refrigeration unit again 3 2...

Page 27: ... Halten Sie die AUF Taste für 5 Sekunden gedrückt Einstellung der Raumtemperatur Drücken Sie 2x kurz die SET Taste Im Display erscheint der bereits eingestellte Sollwert Zum Ändern des Sollwerts drücken Sie die AUF oder AB Taste Bestätigen Sie den Sollwert mit der SET Taste SET Taste ON OFF Taste AUF Taste AB Taste Licht Taste DE Bedienungsanleitung Entsperren der Bedienoberfläche Halten Sie die A...

Page 28: ...and damage the trailer refrigeration unit 10 1 Manual Defrost During Maintenance See section 9 4 Manual Defrost During Maintenance 10 2 Cleaning 10 2 1 Cleaning Parts Inside the Refrigeration Unit WARNING Fire and explosion hazard Never use flammable solvents such as alcohol benzene or thinners for cleaning 1 Clear the refrigeration unit of all goods and merchandise 2 Disconnect the trailer refrig...

Page 29: ...ler refrigeration unit from the power supply by pulling the main plug 2 Loosen and remove the five screws on the upper side of the trailer refrigeration unit and take off the main cover 1 3 Clean the condenser 2 by blowing compressed air from top to bottom through the cooling fins from an appropriate distance If necessary align fins after the cleaning procedure 4 Fasten the main cover 1 using the ...

Page 30: ...ature is too high 1 Check the refrigeration unit for leaks 2 Choose a colder location for the refrigeration unit The refrigerant is leaking Call for GOVI service The condenser is obstructed Clean the condenser Malfunction of fans Call for GOVI service The air circulation in the condenser section is blocked 1 Make sure that there is sufficient space for proper air circulation in the trailer refrige...

Page 31: ...5 Fig 5 2 Overview of the trailer refrigeration unit 16 Fig 6 1 PU seal of the trailer refrigeration unit 18 Fig 6 2 Dimensions of the trailer wall opening 19 Fig 6 3 Attachment points of the trailer refrigeration unit 19 Fig 6 4 Mounting alignment 20 Fig 6 5 Attachment of the trailer refrigeration unit 21 Fig 6 6 Sealing inside of the trailer 22 Fig 7 1 Operating elements 23 Fig 8 1 Commissioning...

Page 32: ...Einleitung der manuellen Abtauung Halten Sie die AUF Taste für 5 Sekunden gedrückt Einstellung der Raumtemperatur Drücken Sie 2x kurz die SET Taste Im Display erscheint der bereits eingestellte Sollwert Zum Ändern des Sollwerts drücken Sie die AUF oder AB Taste Bestätigen Sie den Sollwert mit der SET Taste Unlocking the user interface Press and hold the button DOWN for 3 seconds Turning on off the...

Page 33: ...frigeration unit Legend of the wiring diagram F1 Main fuse F2 Control switch M1 Compressor motor M2 Condenser fan motor M3 Evaporator fan motor E1 Defrosting E2 Sump heating E3 Drain heater K1 Relay compressor HP1 Pressure control HP HP2 Pressure switch condenser fan C1 Temperature controller Pb2 Defrost sensor Pb1 Room temperature sensor S1 Interior lighting switch S2 On off switch H1 Interior li...

Page 34: ...y part thereof is prohibited We reserve the right to make technical changes during the course of further developments 34 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit F2 F1 2 4 ln 1 C2 1 1 1 L N N C1 30yF F1 10A F2 SA 7 N 6 6 H1 N I IDNext 978 C1 230VAC Door 9 0 0 0 16 18 N 12 A1 M K1 A2 M3 N I Title arktik 1600N T Fig 13 2 Wiring Diagrams ...

Page 35: ...elopments OPERATION MANUAL Trailer Refrigeration Unit arktik 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K 35 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit F2 F1 2 4 l e 1 C 2 1 1 1 N L N C1 35yF F1 16A F2 5A 7 N 6 H1 6 16 M N M3 IDNext 978 C1 230VAC Room Door Pb1 8 9 12 0 0 0 18 N 12 A1 K1 A2 N I Title arktik 2000N Fig 13 2 Wiring Diagrams ...

Page 36: ...504 1 0 Copyright by GOVI GmbH 2021 The reproduction of this document or any part thereof is prohibited We reserve the right to make technical changes during the course of further developments 36 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit Fig 13 2 Wiring Diagrams ...

Page 37: ...AL Trailer Refrigeration Unit arktik 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K 37 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit F2 F1 2 M1 L N 2 1 f f 1 CS 64 77yF CR 35yF F1 16A F2 SA 6 6 7 H1 N I IDNext 978 I FAN 16 16 1C4 1 1 230VAC 14 7 6 y 18 A1 K1 A2 N I Title N DEF Evap Door Pb2 C1 Room Pb1 7 8 9 10 11 12 0 12 0 0 0 arktik 2000P Fig 13 2 ...

Page 38: ...504 1 0 Copyright by GOVI GmbH 2021 The reproduction of this document or any part thereof is prohibited We reserve the right to make technical changes during the course of further developments 38 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit Fig 13 2 Wiring Diagrams ...

Page 39: ...ration Unit arktik 1600N 1600 N T 2000N 2500N 2000P 2500 N K 2000 P K 39 Page The wiring diagram is placed inside the main cover of the trailer refrigeration unit F2 F1 2 1 3 L N 3 2 2 K1 4 M1 2 13 6 2 6 K2 K1 13 0 1 CS 64 77yF CR 35yF F1 16A F2 8A 6 6 S1 S2 7 10 16 K3 l c 4 1 H1 1 N 10 12 12 12 12 R3 N I Title 4 5 6 7 42 14 18 A1 K1 A2 N 43 A1 K2 A2 N 10 11 12V C1 IC974LX 12V 42 A1 K3 A2 N arktik...

Page 40: ...elüfteten Ort aufbewahren mit Vorsicht öffnen und handhaben Vor Hitze und direkter Sonneneinstrahlung schützen Empfohlene Lagertemperatur Wert 50 C Anforderung an Lagerräume und Behälter Geöffnete Behälter sorgfältig verschließen und aufrecht lagern um jegliches Austreten zu verhindern Stets in Behältern aufbewahren die dem Originalgebinde entsprechen Zusammenlagerungshinweise Zu vermeidende Subst...

Page 41: ...itsdatenblatt gemäß 1907 2006 EG Handelsname R134a Produkt Nr R134a Aktuelle Version 1 0 0 erstellt am 13 03 2019 Ersetzte Version erstellt am Region DE Seite 5 von 12 DNEL Werte Verbraucher Nr Name des Stoffs CAS EG Nr Aufnahmeweg Einwirkungsdauer Wirkung Wert 1 Norfluran 811 97 2 212 377 0 inhalativ Langzeit chronisch systemisch 2476 mg m 0 PNEC Werte Nr Name des Stoffs CAS EG Nr Umweltkompartim...

Page 42: ...gen Länder in der jeweils gültigen Fassung Transportvorschriften gemäß ADR RID IMDG IATA in der jeweils gültigen Fassung Datenquellen die zur Ermittlung von physikalischen toxikologischen und ökotoxikologischen Daten benutzt wurden sind direkt in den jeweiligen Abschnitten angegeben Datenblatt ausstellender Bereich UMCO GmbH Die Angaben stützen sich auf den heutigen Stand unserer Kenntnisse und Er...

Page 43: ...gsgemäßer Lagerung ist die Lagerdauer nicht begrenzt Anforderung an Lagerräume und Behälter Geöffnete Behälter sorgfältig verschließen und aufrecht lagern um jegliches Austreten zu verhindern Stets in Behältern aufbewahren die dem Originalgebinde entsprechen Zusammenlagerungshinweise Nicht zusammenlagern mit selbsterhitzungsfähigen Stoffen und Gemischen selbstzersetzlichen Stoffen und Gemischen en...

Page 44: ...rwasserstoff und anorganische Fluorverbindungen Fluoride Parameter Fluorid Wert 4 0 mg g Kreatinin Untersuchungsmaterial U Probenahmezeitpunkt d true DNEL DMEL und PNEC Werte DNEL Werte Arbeitnehmer Nr Name des Stoffs CAS EG Nr Aufnahmeweg Einwirkungsdauer Wirkung Wert 1 Pentafluorethan 354 33 6 206 557 8 inhalativ Langzeit chronisch systemisch 16444 mg m 2 2 3 3 3 tetrafluoroprop 1 ene 754 12 1 4...

Page 45: ...ff e der die gemäß REACH Verordnung EG 1907 2006 Anhang XIV als zulassungspflichtige Stoff e gilt gelten REACH Kandidatenliste besonders besorgniserregender Stoffe SVHC für das Zulassungsverfahren Sicherheitsdatenblatt gemäß 1907 2006 EG Handelsname R452A Aktuelle Version 1 0 0 erstellt am 26 06 2019 Ersetzte Version erstellt am Region DE Seite 9 von 13 Spezies Chinese hamster Ovary CHO Methode OE...

Page 46: ...lasse Klasse 1 Quelle Einstufung gemäß AwSV Verordnung über Anlagen zum Umgang mit wassergefährdenden Stoffen Sonstige Vorschriften zu beachten Technische Regel Druckbehälter TRB 610 BGI 546 Umgang mit Gefahrstoffen Zu beachten TRGS 510 Lagerung von Gefahrstoffen in ortsbeweglichen Behältern 15 2 Stoffsicherheitsbeurteilung Für die Stoffe in dem vorliegenden Gemisch wurden Stoffsicherheitsbeurteil...

Page 47: ...ler wall and the boreholes are well sealed to prevent the formation of moisture or an exchange of air The air inlet and air outlet openings of both the condenser and the evaporator are not blocked by any materials or objects The cover of the refrigeration unit is fastened and the four screws are well tightened The drain hose is firmly connected to the drain The assembly eyelets on top of the refri...

Page 48: ...GOVI GmbH Max Planck Str 5 53842 Troisdorf Germany Tel 0049 0 2241 922 94 60 E Mail info govi gmbh de www govi gmbh de ...