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Operation

WARNING

To reduce the risk of serious injury, whenever the
valve is not in use, engage the trigger safety by
turning the safety knob (22) clockwise all the way.

Flow Rate Adjustment

To dispense material, squeeze the trigger (15) all the
way. Flow begins with the slightest pressure and
continues until the trigger is released.

Adjust the pump to the minimum speed necessary to
deliver the material at a satisfactory rate.

If desired, further adjustment of the flow rate may be
obtained by turning the hex portion of the safety as-
sembly in or out.

Lubrication and Care

Keep the valve clean, and oil the exposed portion of
the valve stem with a light, high grade machine oil
daily.

Service

Valve Seat and Stem Replacement

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.

If flow continues after the trigger (15) is released, it
may be due to poor adjustment, obstructions, or worn
or damaged parts.

For proper adjustment, there should be from 0.12 in. to
0.31 in.  (3.2 to 7.9 mm) handle end play. To adjust,
remove the safety assembly (22) and squeeze the
handle to move the adjusting nut out of the housing.
Loosen the cap screw in the adjusting nut and unscrew
the nut a few turns. Push the valve stem in so its tip is
against the seat and adjust the nut in or out until there
is 0.12 in. to 0.31 in. (3.2 to 7.9 mm) handle end play.
Move the nut out of the housing, tighten the cap screw,
and reinstall the parts in the housing.

CAUTION

The hard carbide portion of the seat and stem is easily
damaged. Take care not to damage this part of the
valve.

To remove an obstruction or repair the valve, relieve
the pressure
 and disconnect the hose. Disassemble,
clean and inspect the parts. Replace any worn or
damaged parts and reassemble. Adjust the handle end
play as explained at left.

Valve Stem Packing Replacement.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.

Material leaking past the packings may be due to a
loose packing screw (14) or to worn or damaged
packings (10*

{

) or stem (20*

{

). Remove the handle

and tighten the packing screw. If the leak continues,
relieve the pressure, disconnect the hose, and disas-
semble the gun. Replace parts as necessary and
reassemble the gun.

Summary of Contents for 204355 K Series

Page 1: ...Phone Number 8 INSTRUCTIONS PARTS LIST INSTRUCTIONS This manual contains important warnings and information READ AND KEEP FOR REFERENCE Extrusion Flo Valve Model 204 355 204355 Series K 3000 psi 210 b...

Page 2: ...or rag D Do not blow back fluid this is not an air spray system D Always have the trigger guard on the valve when dispensing D Be sure the valve trigger safety operates before dispensing D Lock the va...

Page 3: ...safety regulations FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and re sult in a fire or explosion and serious injury D Ground t...

Page 4: ...the hose supplier or manufacturer for the maximum resistance limits If the hose resistance exceeds the recommended limits replace it immediately 3 Air compressors and hydraulic power supplies ground...

Page 5: ...service any of the system equipment D or install or clean the nozzle 1 Fully release the valve trigger and turn the valve trigger safety 22 fully clockwise 2 Shut off the fluid supply pump 3 Hold a me...

Page 6: ...dle end play To adjust remove the safety assembly 22 and squeeze the handle to move the adjusting nut out of the housing Loosen the cap screw in the adjusting nut and unscrew the nut a few turns Push...

Page 7: ...674 GLAND packing female 1 12 165 675 GLAND packing male 1 13 165 676 NUT adjusting 1 14 165 677 SCREW packing 1 15 165 678 TRIGGER 1 16 165 679 HOUSING valve 1 17 168 845 GASKET copper 2 18 224 707...

Page 8: ...medy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to...

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