Graco 20864-05, Operation Manual

Page 1: ... this manual Save these instructions Low Emission Internal Mix Gel Coat For use with Polyester Resin and Gel Coat Maximum fluid working pressure by Fluid Section Assembly 20864 05 1300 psi 9 MPa 90 bar 21780 01 1700 psi 12 MPa 117 bar 22026 01 2000 psi 14 MPa 138 bar Maximum air pressure 100 psi 0 7 MPa 7 bar ...

Page 2: ...Instructions 7 Pressure Relief Instructions 19 Start up Instructions 20 Shut down Instructions 22 Parts 23 Assembly Drawings N A Sub Assembly Drawings 24 Maintenance Maintenance 29 Technical Data Technical Data 30 Notes 31 Graco Ohio Standard Warranty 32 Graco Ohio Information 32 N A Non Applicable ...

Page 3: ...QG DOO HTXLSPHQW LQ WKH ZRUN DUHD 6HH Grounding instructions Use only grounded hoses ROG JXQ UPO WR VLGH RI JURXQGHG SDLO ZKHQ WULJJHULQJ LQWR SDLO I WKHUH LV VWDWLF VSDUNLQJ RU RX IHHO D VKRFN stop operation immediately Do not use equipment until you identify and correct the problem HHS D ZRUNLQJ UH H WLQJXLVKHU LQ WKH ZRUN DUHD See additional information on MEKP in the MEKP Section of this manua...

Page 4: ... LQÀXHQFH RI GUXJV RU DOFRKRO R QRW H FHHG WKH PD LPXP ZRUNLQJ SUHVVXUH RU WHPSHUDWXUH UDWLQJ RI WKH ORZHVW UDWHG V VWHP component See Technical Data in all equipment manuals 8VH ÀXLGV DQG VROYHQWV WKDW DUH FRPSDWLEOH ZLWK HTXLSPHQW ZHWWHG SDUWV 6HH Technical Data LQ DOO HTXLSPHQW PDQXDOV 5HDG ÀXLG DQG VROYHQW PDQXIDFWXUHU V ZDUQLQJV RU FRPSOHWH information about your material request MSDS forms f...

Page 5: ...h other materi als which includes but is not limited to polyester overspray polymerization accelerators and promot ers and non stainless metals Even small amounts RI FRQWDPLQDWHV FDQ PDNH 0 3 H SORVLYH 7KLV UH action may start slowly and gradually build up heat ZKLFK FDQ DFFHOHUDWH XQWLO UH RU DQ H SORVLRQ UHVXOW 7KLV SURFHVV FDQ WDNH IURP VHFRQGV WR GD V Heat applied to MEKP or heat build up from...

Page 6: ... HOHFWULFDO FRGH DQG UHODWHG PDQXDOV for detailed grounding instructions of all equipment in WKH ZRUN DUHD A grounding wire and clamp are provided assembly p n 17440 00 with all FRP equipment The mast must be secured in the retracted position before transporting the system to prevent swinging of the mast and system imbalance Grounding Mask FilterEar ...

Page 7: ...e pump mounting EUDFNHW WWDFK SXPS PRXQWLQJ EUDFNHW WR WKH DLU PRWRU 8VH WKUHDG ORFNHU RQ WKH WKUHDGV DQG WLJKWHQ KH EROWV DV WLJKW DV SRVVLEOH LQ KH NH 2 a Stand the pump assembly next to the mast and LQVWDOO WKH SXPS PRXQWLQJ EUDFNHW E Lift to desired height with the pump assembly facing the front of the cart as shown approximately 41in from the top of the cart to the top of the pump mount LQJ E...

Page 8: ... WKH FDWDO VW MXJ ZLWK WKH HOERZ WWLQJ IDFLQJ WKH front of the unit 6 Install tubing p n 9704 11 from the catalyst jug to the LQOHW WWLQJ RQ WKH FDWDO VW SXPS 3XVK WKH WXELQJ LQWR WKH FDWDO VW MXJ VXSSO WWLQJ XQWLO LW VWRSV 8VLQJ WZR proper sized wrenches carefully tighten the compres VLRQ QXW WR ORFN GRZQ WKH WXELQJ The tubing must be cut to desired length giving a natural gravity feed supply to ...

Page 9: ... oil into an open container Attach green SLFN XS KRVH WR WKH SXPS LQOHW WWLQJ DQG WLJKWHQ 8 WWDFK JUHHQ SLFN XS KRVH WR WKH SLFN XS WXEH FOR INDY CHOPPER GUN INSTALLATION BEGIN STEPS 9 THROUGH 13 FOR FORMULA CHOPPER GUN INSTALLATION BEGIN STEPS 14 THROUGH 18 7 8 Set Up ...

Page 10: ... the NPT threads ONLY c Install the assembly from step b to the material hose and attach the 3 ft whip hose p n H42503 to the other end 10 6OLGH WKH VXSSOLHG EODFN VFXII MDFNHW S Q 0 over the hose assembly and leave it loose until the hoses are attached to the gun Indy Chopper Gun Option Set Up ...

Page 11: ...W ZLWK EODFN WDSH 6SUHDG WKH EODFN VFXII MDFNHW RXW VR LW WV VQXJ DURXQG WKH KRVHV DQG WDSH WKH RWKHU HQG ZLWK EODFN WDSH Yellow Solvent Hose p n 236 ODFN 0DWHULDO KLS RVH p n 21694 25 Red Chopper Air Hose p n 17798 25 Stainless Steel Catalyst Hose p n 20190 00 Fiberglass Roving Ports The B 410 chopper is shown for reference ONLY Refer to the chopper manual for optional snouts and adjustments Set ...

Page 12: ...wo springs Secure the four hoses to WKH ERRP ZLWK ELQGLQJ VWUDSV S Q Secure the four hoses to WKH ERRP ZLWK ELQGLQJ VWUDSV S Q Start Fiberglass Roving Here 5RXWH EHUJODVV URYLQJ VWUDQGV WKURXJK WKH URYLQJ JXLGHV 5RXWH EHUJODVV URYLQJ VWUDQGV WKURXJK WKH URYLQJ JXLGHV See Detail C Detail C 5RXWH EHUJODVV URYLQJ strands through the URYLQJ EUHDN JXLGHV as shown From Spool To Gun Set Up ...

Page 13: ...13 Attach the hoses to the unit as shown Yellow Solvent Hose ODFN 0DWHULDO RVH Clear Tubing 3 8 in Stainless Catalyst Hose Red Air Hose Red Solvent Air Tubing Clear Tubing 1 4 in Clear Tubing 1 8 in Place decal here Set Up ...

Page 14: ...TFE tape on the NPT threads ONLY c Install the assembly from step B to the material hose and attach the 3 ft whip hose p n H42503 to the other end 15 6OLGH WKH VXSSOLHG EODFN VFXII MDFNHW S Q 0 over the hose assembly and leave it loose until the hoses are attached to the gun Formula Chopper Gun Option Set Up ...

Page 15: ...ch the hoses to the gun E Group the hoses together as shown and wrap them with tape about every 2 feet c 6WDUW DSSUR LQ EDFN IURP WKH JXQ DQG WDSH WKH HQG RI WKH EODFN VFXII MDFNHW ZLWK EODFN WDSH 6SUHDG WKH EODFN VFXII MDFNHW RXW VR LW WV VQXJ DURXQG WKH KRVHV DQG WDSH WKH RWKHU HQG ZLWK EODFN WDSH The B 410 chopper is shown for reference ONLY Refer to the chopper manual for optional snouts and a...

Page 16: ...wo springs 6HFXUH WKH YH KRVHV WR WKH ERRP ZLWK ELQGLQJ VWUDSV S Q 6HFXUH WKH YH KRVHV WR WKH ERRP ZLWK ELQGLQJ VWUDSV S Q Start Fiberglass Roving Here 5RXWH EHUJODVV URYLQJ VWUDQGV WKURXJK WKH URYLQJ JXLGHV 5RXWH EHUJODVV URYLQJ VWUDQGV WKURXJK WKH URYLQJ JXLGHV See Detail C Detail C 5RXWH EHUJODVV URYLQJ strands through the URYLQJ EUHDN JXLGHV as shown From Spool To Gun Set Up ...

Page 17: ...s shown Yellow Solvent Hose ODFN 0DWHULDO RVH Stainless Catalyst Hose Red Air Hose Red Solvent Air Tubing Remove plug and install elbow WWLQJ S Q Trigger Air Clear Tubing Clear Tubing 3 8 in Clear Tubing 1 4 in Clear Tubing 1 8 in Place decal here Set Up ...

Page 18: ...scription Qty SSP 172 SURROUND GUARD 1 SSP 173 LEFT PUMP GUARD 1 SSP 174 ANGLE BRACKET 1 SSP 176 GUARD WINDOW 1 SSP 177 RIGHT PUMP GUARD 1 SSP 178 RIGHT FRONT PUMP GUARD 1 20188 16C SCREW 17 7486 05 FENDER WASHER 4 7486 13 WASHER 3 7734 06 LOCK WASHER 13 Set Up ...

Page 19: ...LG DQG DLU SUHVVXUHV 1 Push down Yellow slide valve P N 21402 00 to bleed off air to system 2 Open P N 21228 00 on catalyst pump to recirculation position 3 Open P N 21192 00 on bottom of material pump Pressure Relief Procedure ...

Page 20: ...re setting 5 Place the mixing element straight into the front gun housing refer to spray gun user manual 6 Place the retaining nut along with the spray tip and spray tip spacer onto the gun housing refer to spray gun user manual 7 Push the slide valve to the open position 8 2SHQ WKH DLU YDOYH S Q RQ WKH VROYHQW WDQN DQG adjust the solvent pressure to 90 PSI 6 2 bar Open WKH EDOO YDOYH S Q RQ WKH V...

Page 21: ...er The shot should be DSSUR LPDWHO YH IHHW LQ OHQJWK RX FDQ QRZ FKHFN desired gel times and uniformity of curing d Flush the gun thoroughly with solvent after use 11 0DNH VXUH WKDW WKH UHVLQ SXPS UHFLUFXODWLRQ YDOYH LV RII DQG WKDW WKH E SDVV KRVH LV LQ EDFN LQ WKH the drum Adjust the resin pump regulator to 20 PSI 1 4 bar the pump will start to slowly cycle Allow the pump to load the cycle rate s...

Page 22: ...un Indy Gun 2 Push down the yellow slide valve P N 21402 00 on the inlet air to bleed off air on system 3 Turn catalyst yellow ball valve P N 21228 00 to Open Recirculation position to dump psi and close the valve 4 Pressure should be maintained on the resin hose If you are using the Indy gun install the night plug p n 23527 00 Refer to gun manuals for service and maintenance Push in and rotate WU...

Page 23: ...0 00 GROUNDING CLAMP ASSEMBLY 23555 00 AIR MANIFOLD 17798 25 AIR HOSE 25 FT 20190 00 CATALYST HOSE 25 FT 236 SOLVENT HOSE 25 FT 20794 01 SOLVENT TANK 19890 01 MOUNTING CLAMP 770 754 1 750 01 CART MAST BOOM H42503 MATERIAL WHIP HOSE 3FT GC 1412 MANUALS LPA 165 CATALYST BOTTLE LPA 170 CATALYST BOTTLE BRACKET 9704 03 TRIGGER AIR TUBING 1 4in CLEAR 28ft FORMULA GUN ONLY Pump Options Part 1XPEHU Descri...

Page 24: ... Description Qty LPA 167 1 BOTTLE 1 LPA 172 SCREEN 1 LPA 176 CAP 1 21039 00 TUBE ADAPTER 1 21040 00 ELBOW FITTING 1 21044 01 SEAL 1 21045 01 HEX NUT 1 9704 11 TUBING 5 LPA 165 Bottle 3 DWDO VW RWWOH UDFNHW 6XE VVHPEO UDZLQJV REVISION B ...

Page 25: ...scription Qty 20394 00 PICK UP TUBE 1 20395 00 ELBOW FITTING 1 20397 01 30 MESH FILTER 1 20398 02 MATERIAL HOSE 1 Filter Options Part 1XPEHU Description 20397 02 100 MESH 20397 03 50 MESH GAM 268 01 Material Pick Up Kit 6XE VVHPEO UDZLQJV ...

Page 26: ...TTING 1 8115 03 NIPPLE FITTING 3 23555 00 Air Manifold 6ROYHQW 7DQN 6XE VVHPEO UDZLQJV Part 1XPEHU Description Qty ISD 141 3 MINI REGULATOR 1 ISD 142 SOLVENT POT GAUGE 1 RM 856 04 ELBOW FITTING 1 1017 00 FITTING 1 11021 23 PIPE PLUG 1 18470 05 BALL VALVE 1 20324 00 SOLVENT TANK 1 20365 00 RELIEF VALVE 1 20655 04 ELBOW FITTING 1 20720 00 PRESSURE RELIEF VALVE 1 21035 00 PICK UP STRAINER 1 21044 06 ...

Page 27: ...ATER SEE MANUAL 307363 FOR MTG INSTRUCTION TORQUE TO 35 IN LB 4 INCLUDE HEATER OPERATOR S MANUAL IN KIT 3 VIEW B SHOWS CORRECT ORIENTATION OF FITTINGS DRILL OUT THRU HOLES TO 33 64 AS REQUIRED UNATTACHED ITEMS INCLUDE 14626 00 QTY 1 AND 14626 01 QTY 1 NOTES UNLESS OTHERWISE SPECIFIED 226819 GCC470 20027 00 8462 15 14626 01 2 TOTAL REQ D 21192 00 4342 23 8462 17 RM 850 02 14626 00 2 TOTAL REQ D 846...

Page 28: ... HEX 1 4 20 MS GR2 4 4342 23 FITTING ELBOW 3 8 NPTM X 3 8 NPTF 1 7734 10 WASHER LOCK SPRING 1 2 4 8155 160C SCREW HXHD CS 500 13X5 000ZP 4 8462 15 FITTING PIPE NIPPLE HEX 1 2 X 3 8 NPT 2 8462 17 FITTING PIPE NIPPLE HEX 3 8 X 3 8 NPT 1 96 0071 99 NUT HEX 1 2 13 MS GR2 4 96 0037 99 WASHER LOCK SPLIT 1 4 MS 4 96 0041 99 WASHER FLAT 1 4 0 28 X 0 63 X 0 065 8 96 0058 99 SCREW HHC 1 4 20 X 1 50 MS GR5 4...

Page 29: ...OHDQ OWHU DW UHVLQ SXPS KHQ RSHQLQJ SXPS UHOLHI YDOYH PDNH VXUH DOO UHVLQ DQG DLU LV HYDFXDWHG IURP VXUJH bottle 2 QVSHFW DQG FOHDQ OWHU RQ SLFN XS ZDQG 3 Clean pump lube cup and add fresh pump lube Fluid Filter Assembly Filter Before performing any maintenance on this Dispense Gun Follow pressure relief procedures on page 19 ...

Page 30: ...let Size 1 4 in Tube B Component Resin Inlet Size 1 5 16 12 UN 2A Male Sound Pressure 20864 05 84 83 dB A Sound Pressure 21780 01 85 47 dB A Sound Pressure 22026 01 84 83 dB A Sound Power measured per ISO 9614 2 20864 05 87 04 dB A Sound Power measured per ISO 9614 2 21780 01 91 66 dB A Sound Power measured per ISO 9614 2 22026 01 87 04 dB A Dimensions 88 L X 32 W X 18 H 2235 2 X 812 8 X 457 2 mm ...

Page 31: ...GC 1412D 31 Notes ...

Page 32: ...bove The buyer agrees that no other remedy LQFOXGLQJ EXW QRW OLPLWHG WR LQFLGHQWDO RU FRQVHTXHQWLDO GDPDJHV IRU ORVW SUR WV ORVW VDOHV LQMXU WR SHUVRQ RU SURSHUW RU DQ RWKHU LQFLGHQWDO or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND F...