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Maintenance 

4

313347C

Clearing RAC Tip Clogs (257096)

1.

Relieve pressure. Set trigger lock (A).

2.

Rotate tip (B) 180°. Unlock trigger lock (A). Trigger 
gun into pail or onto ground to remove clog.

3.

Set trigger lock (A). Rotate tip (B) 180° back to spray 
position.

Maintenance

Before performing any maintenance on gun, read all 
warnings on front cover of this manual and relieve 
pressure
.

Daily Maintenance

Flush gun after each work shift and store in a dry location.

Do not immerse the gun or any parts in water or cleaning 
solvents. 

Do not point gun up while cleaning it.

Do not wipe gun with cloth soaked in solvent; wring 
out excess. 

Solvent left in gun air passages could result in a poor 
quality paint finish. Do not use any cleaning method 
that may allow solvent into gun air passages.

Flushing and Cleaning

• Flush gun before changing colors, before storing and before 

repairing gun.

• Flush at lowest possible pressure. Check connectors for 

leaks and tighten as necessary.

• Flush with fluid compatible with fluid being dispensed and 

equipment wetted parts.

1.

Relieve pressure. Unplug sprayer.

2.

Remove tip (28) and guard (29).

3.

Remove sprayer siphon tube set from paint and place 
in flushing fluid. See Cleanup instructions in sprayer 
operation manual 313316.

4.

Plug sprayer in outlet. Set sprayer function selection 
switch to AIRLESS or ON.

5.

Increase pressure slowly. Point gun down into 
grounded metal container. Pull gun trigger and flush 

gun with solvent until all traces of fluid are removed 
from gun passages.

6.

Turn sprayer function selection switch to OFF.

7.

Relieve pressure, page 2.

8.

Disconnect fluid supply hose from gun.

9.

If it is necessary to remove diffuser (5) to clean, follow 
Needle Replacement Removal procedure, steps 1 
through 6.

10. Dip soft-bristle brush into a compatible solvent. 

Do 

not use a wire brush

.

11. Point gun down, clean front of gun with soft-bristle 

brush and solvent.

12. Scrub tip (28) and guard (29) with soft-bristle brush. 

Clean air cap holes with a toothpick to avoid 
damaging critical surfaces. Blow air through spray tip 
(28) to ensure orifice is clean.

13. If diffuser (5) was removed, trigger gun while you 

reinstall diffuser. Torque to 26-32 ft-lb (36-40 N•m). 
When properly tightened, flange bottoms out on gun.

14. Install air cap manifold; follow Needle Replacement 

Installation procedure, steps 9 - 13.

15. Install tip (28) and guard (29) on gun, page 2.

16. Wipe off outside of gun with soft cloth dampened in 

solvent,

Cleaning/Replacing Filter (6)

1.

Relieve pressure. Set trigger lock (11a).

2.

Disconnect fluid hose from gun at swivel (5).

3.

Disconnect bracket (36) from retainer (16) and swivel 
out of way.

4.

Place a wrench on flats below handle and loosen 
from gun.

5.

Unscrew handle (14) from gun (1). 

6.

Remove filter (6) through top of handle (14). 

7.

Clean filter (6). Use a soft brush to loosen and 
remove excess debris.

8.

Insert clean filter (6) into handle (14).

9.

Reattach handle (14) to gun (1). Tighten securely.

10. Place a wrench on flats below handle and tighten 

securely.

11. Connect bracket (36) to retainer (16).

WARNING

Summary of Contents for 257096

Page 1: ...mes are present Ground all equipment in the work area See Ground ing instructions Use only grounded hoses Hold gun firmly to side of grounded pail when trigger ing into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can ca...

Page 2: ...n loosen completely Clear hose or tip obstruction Trigger Lock To prevent injury when gun is not in use always set gun trigger lock A if sprayer is turned off or left unattended Setup Make sure sprayer is turned off and unplugged from power source Refer to your sprayer instruction manual for priming and spray instructions Connect Gun to Sprayer 1 Attach air hose NOTE The first time you set up the ...

Page 3: ...al 313316 If you are using a different sprayer see your equipment instruction manual Setup 1 Prime sprayer See manual 313316 2 Slide air on off valve on up 3 Turn air adjustment valve off at gun 4 Increase fluid pressure to eliminate tails 5 Decrease fluid pressure until just before tails start to appear 6 Increase air pressure with air adjustment valve to eliminate tails 7 Slide air on off valve ...

Page 4: ...ull gun trigger and flush gun with solvent until all traces of fluid are removed from gun passages 6 Turn sprayer function selection switch to OFF 7 Relieve pressure page 2 8 Disconnect fluid supply hose from gun 9 If it is necessary to remove diffuser 5 to clean follow Needle Replacement Removal procedure steps 1 through 6 10 Dip soft bristle brush into a compatible solvent Do not use a wire brus...

Page 5: ... brush to clean out internal passages of gun Installation 1 Apply non silicon grease to o rings of new needle 2 Guide new needle 8 Parts page 7 through front of gun 3 Loosely install end cap 9 and locknut 10 4 Grease threads of needle housing 3 5 Squeeze trigger 11 and install diffuser 5 Torque to 26 32 ft lb 36 40 N m 6 Hold gun with nozzle facing up 7 Turn locknut 10 clockwise until you see and ...

Page 6: ...s 3 and or 5 relieve pressure and disconnect hose Readjust needle Repeat tests Technical Data Maximum inlet fluid pressure 3600 psi 24 8 MPa 240 bar Maximum inlet air pressure 100 psi 0 7 MPa 7 bar Air inlet 1 4 nps Fluid inlet 1 4 nps Sound levels per ISO 3744 Sound power level less than 65 0 dB A Sound pressure level less than 65 0 dB A Wetted parts Bare spray gun stainless steel aluminum Transl...

Page 7: ...HANDLE gun 1 14b SWIVEL gun 1 16 15W291 RETAINER guard 1 22 278003 HANDLE gun 1 24 122530 O RING 1 26 KIT repair manifold 1 257783 GUN Model 257096 includes 26a 26b 26c 26d 257784 GUN Model 257380 includes 26c 26d 26e 26f 26a MANIFOLD air cap RAC 1 26b 120775 O RING 1 26c 15W160 GASKET tube 2 26d 111102 SCREW set 1 26e MANIFOLD air cap flat 1 26f 122486 O RING 1 27 15J770 HOUSING RAC 1 28 FFT210 T...

Page 8: ... no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULA...

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