Setup
Setup
NOTICE
Proper system setup, startup, and shutdown
procedures are critical to electrical equipment
reliability. The following procedures ensure steady
voltage. Failure to follow these procedures will
cause voltage fluctuations that can damage
electrical equipment and void the warranty.
Locate Reactor
If system was not ordered with the air compressor,
go to step 2.
1.
For systems with an air compressor, install the
air tank bracket assembly and connect air lines.
For systems without an air compressor, order air
compressor kit 24K335. See manual 3A1902 for
complete installation instructions.
NOTICE
Only use air compressors with a
continuous run head unloader. Repeated
compressor motor startups will cause
errors and shutdown the system.
See Technical Specifications, page 98 for
recommended air compressors and
requirements. Other models may be used, but
motor must not stop and start during operation.
a.
Use at least two people to install the air
tank assembly (AT). Secure to frame with
supplied screws (AS) and nuts (AN). See
illustration on next page.
b.
Remove u-bolt holding desiccant container
and add all desiccant pellets (shipped
separately). Replace u-bolt securely. See
manual 309921.
c.
Connect air line (A1) between compressor
and air tank inlet.
d.
Connect air line (A2) between proportioner
air inlet to air dryer outlet.
e.
Connect pilot air lines (A3 and A4) between
the air compressor and air tank.
f.
Secure water drain lines (A5 and A6) to the
frame and drain outlets.
2.
Install hose rack, if ordered. See manual 3A1903
for detailed instructions.
3.
Locate Reactor on a level surface that is
nonporous and diesel resistant, such as diamond
plate. See Dimensions, page 93, for clearance
and mounting hole dimensions.
4.
Do not expose Reactor to rain or below 20°F
(-7°C).
NOTICE
To ensure the heat exchanger control valves
open and close properly, do not store Reactor
below 20°F (-7°C).
5.
If a wall will be installed between the
proportioner and generator, remove
the fuel tank and battery bracket. See
Trailer Setup Guidelines, page 35 for instructions.
6.
To mount in a trailer, use forklift to move Reactor
by inserting the forks through the Reactor pallet
frame. It is recommended to lift from the engine
side. Bolt pallet directly to trailer frame.
Note
Use Pallet Support Kit 24L911 (rollers not
included) to relocate pallet to mounting
location when forks are unavailable. See
kit manual for instructions.
NOTICE
Keep the vent holes in the bottom of the
proportioner cabinet open. Make sure there is
unobstructed incoming air for the cooling fan at the
top of the proportioner cabinet that blows air up into
the electric motor. Failure to provide unobstructed
incoming air can cause the motor to overheat.
3A1705E
33
Summary of Contents for 259079
Page 34: ...Setup A5 A1 A2 AS AN A3 AT A3 A4 A2 A6 A4 34 3A1705E...
Page 45: ...Advanced Display Module ADM Operation Setup Screens Navigation Diagram Figure 35 3A1705E 45...
Page 49: ...Advanced Display Module ADM Operation Run Screens Navigation Diagram Figure 36 3A1705E 49...
Page 93: ...Dimensions Dimensions Top View Figure 43 Side View Figure 44 3A1705E 93...
Page 95: ...Dimensions Pallet Mounting Dimensions Figure 48 3A1705E 95...
Page 97: ...Notes Notes 3A1705E 97...
