background image

DutyMax DH230/EH/GH230/300

54

334606E

DutyMax GH300DI Gasoline Engine Parts

Ref.

Torque

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

58-62 in-lb (6.6 - 7.0 N•m)

Apply Loctite 242

1

3

2

154

7

154

99

153

23

119a

245

246

9

106

126

43

133

175

34

30

176

171

88

90

ti25499a

119

1 2

2 3

1

1
2

Ref.

Part

Description

Qty.

7

100132

WASHER, flat

4

9

101566

NUT, lock

4

23

106212

SCREW, cap, hex hd

4

30

116645

SCREW, cap, hex head

1

34

100696

WASHER, wrought

1

43

119401

PULLEY

1

44

119432

BELT, V-Grip-notch 

(not shown)

1

88

194126

LABEL, warning

1

90

16Y720

LABEL, warning, ISO 

engine

1

99

15E583

BRACKET, mounting, 

engine

1

106

15E586

SLEEVE, shaft, engine

1

119

248945

KIT, gas engine 9.0 hp 

(includes all parts listed 

on this page)

2

119a

803900

ENGINE, gasoline, 9.0 

hp (Honda)

1

126

119484

KEY, parallel, square

1

133

100002

SCREW, set

1

153

195515

DAMPENER, motor 

mount

4

154

108851

WASHER, plain

8

171

C20010

SCREW, cap, socket 

head

4

175

15E764

SPACER, shaft, engine

1

176

15E973

SHIELD, engine shaft

1

245

124145

DEFLECTOR, exhaust

1

246

128101

SCREW, tapping

3

Danger and Warning labels are available at no 

cost

Ref.

Part

Description

Qty.

Summary of Contents for DutyMax DH230

Page 1: ...nformation including maximum working pressure and approvals Important Safety Instructions Read all warnings and instructions in this manual and in related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals 308491 DutyMax DH GH230 Gun 334654 Pump 309495 DutyMax GH300 Gun 310812 Electric Motor Use only genuine Graco replacement parts T...

Page 2: ...artup Electric Models 23 How to Spray 25 Switch Tip and Guard Assembly 25 Spray 25 Clear Tip Clogs 26 Hose Reel 26 Clean Up 27 Maintenance 29 Troubleshooting 30 Standard Series Pump 32 ProContractor Series Pump 33 DutyMax EH GH230 300 Standard Series Parts 35 DutyMax DH230 EH GH230 300 ProContractor Series 47 Technical Data 62 DutyMax EH230DI Standard Series 62 DutyMax EH300DI Standard Series 63 D...

Page 3: ...otor Kit 120V ETL CSA UL Motor Kit 24W943 24W944 24W945 24W962 24W963 24W964 DutyMax EH300 Direct Immersion Model Standard ProContractor 24W965 24W966 DutyMax GH300 Direct Immersion Model Standard ProContractor 24W967 24W968 Kit Number Sprayer Model Description 248950 DH230 GH230 GH300 120VAC 60Hz 20A ETL CSA UL Approved 248949 DH230 GH230 GH300 120 VAC 60Hz 15A 24M668 DH230 GH230 GH300 240VAC 50H...

Page 4: ...s section may appear throughout the body of this manual where applicable Electric Motor Warnings HIGH VOLTAGE ELECTRIC SHOCK HAZARD This equipment uses high voltage power Improper contact with high voltage equipment will cause death or serious injury Turn off and disconnect power cord before servicing equipment This equipment must be grounded Connect only to grounded power source Use only 3 wire e...

Page 5: ...ng wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to t...

Page 6: ...pail liners unless they are anti static or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray flammable or combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump...

Page 7: ...wer cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment ...

Page 8: ...ef Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under pressure while unattended Follow the Pressure Relief Procedure when the equipment is unattended or not in use and before servicing cleaning or removing parts Check hoses and parts for signs of dam...

Page 9: ...approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 tri...

Page 10: ...e of it according to applicable guidelines RECOIL HAZARD Gun may recoil when triggered If you are not standing securely you could fall and be seriously injured PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited ...

Page 11: ...5307a 12 16 1 Pressure Gauge 2 Pressure Control 3 Hydraulic Pump Valve 4 Threaded Pump Connection 5 Displacement Pump 6 Inlet Strainer 7 Engine On Off Switch 8 Engine Controls 9 Electric Motor On Off Switch 10 Gun Trigger Lock 11 Grounding Clamp 12 Serial Number Tag 13 Prime Drain Valve 14 Hydraulic Oil Cap Dipstick 15 Hydraulic Oil Filter 16 Paint Filter ...

Page 12: ...ure Gauge 2 Pressure Control 3 Hydraulic Pump Valve 4 ProConnect 5 Displacement Pump 6 Inlet Strainer 7 Engine On Off Switch 8 Engine Controls 9 Electric Motor On Off Switch 10 Gun Trigger Lock 11 Grounding Clamp 12 Serial Number Tag 13 Prime Drain Valve 14 Hydraulic Oil Cap Dipstick 15 Hose Reel Lock 16 Hose Reel Handle 17 Hydraulic Oil Filter 18 Paint Filter ...

Page 13: ...0 17 ti28387a 1 Pressure Gauge 2 Pressure Control 3 Hydraulic Pump Valve 4 ProConnect 5 Displacement Pump 6 Inlet Strainer 8 Engine Controls 10 Gun Trigger Lock 11 Grounding Clamp 12 Serial Number Tag 13 Prime Drain Valve 14 Hydraulic Oil Cap Dipstick 15 Hose Reel Lock 16 Hose Reel Handle 17 Hydraulic Oil Filter 18 Paint Filter ...

Page 14: ...ces Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current ti18197a HIGH VOLTAGE ELECTRIC SHOCK HAZARD This equipment uses high voltage power Improper c...

Page 15: ...f Pails Solvent pails used when flushing Follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain grou...

Page 16: ...Pressure Relief Procedure page 15 2 Lift belt guard Remove belt Tilt engine motor and remove engine motor 3 Tilt engine motor Install engine motor Install belt Lower belt guard 4 Swivel motor clamp Tighten motor clamp and belt guard knob ti4296b ti18812a ti7529a O I I O ti25161a OFF ON ti5382a ti5384a ti28399a ti28399a ti28399a ti18192a ti18193a ti5387a ti5389a ...

Page 17: ... 4 Remove Tip Guard 5 Standard Series Screw inlet strainer to bottom of suction hose and hand tighten securely 6 When spraying texture remove inlet strainer and filter bowl screen 7 Fill throat packing nut with TSL to preventprematurepacking wear Do this each time you spray 8 Check engine oil level GASOLINE ENGINE WL D ti22698a ti22700a ti18418b ti8692a ti18418a SSUR LPDWH LOO HYHO WL D FROG WL D ...

Page 18: ...0 Checkhydraulicoillevel AddonlyGraco Hydraulic Oil ISO Grade 46 169236 5 gallon 18 9 liter or 207428 1 gallon 3 8 liter Hydraulic tank capacity is 1 25 gallon 4 75 liters 11 Attach sprayer grounding clamp to earth ground ti28389a ti5242a ti28388a Safe Range cold ti5243a ti18197a ...

Page 19: ...to relieve pressure 5 Engage gun trigger lock 6 Turn prime valve down to DRAIN posi tion Leave prime valve down until ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen tip guard retainingnutorhoseendcouplingto relieve pressure gradually b Loosen nut or coupling completely Clear hose or tip obstruction This equip...

Page 20: ...and to earth ground 2 Turn prime valve down to DRAIN position Turn pressure control counterclockwise to lowest pressure 3 Set hydraulic pump valve OFF 4 Start a gasoline engine see step 5 Start a Diesel engine see step 6 5 Start gasoline engine a Move fuel valve to open b Move choke to closed c Set throttle to fast d Set engine switch to ON ti9692a WL E ti9686a ti5248a ti5249a ti5250a ti5262a ...

Page 21: ...e starter rope handle Gently pull the rope until it is extended to the full length revealing the RED indicator mark on the rope c Without releasing the starter rope handle allow the rope to rewind completely d Start the engine by pulling the rope using a firm steady pull e After engine starts move throttle lever to MAX full throttle position ti5263a ti5264a ti5251a ti28399a ti28302a ti28303a ti283...

Page 22: ...e trigger and allow sprayer to build pressure Engage trigger lock 11 Inspect for leaks If leaks occur turn sprayer OFF immediately Perform Pressure Relief Procedure page 15 Tighten leaky fittings Repeat Startup procedure steps 2 8 If no leaks continue to trigger gun until system is thoroughly flushed 12 Place siphon tube in paint pail 13 Trigger gun again into flushing fluid pail until paint appea...

Page 23: ...rime valve down Turn pressure control counterclockwise to lowest pressure 3 Set hydraulic pump valve OFF 4 Plug cord into outlet For three phase electric motors If red phase sequence light is on remove plug from outlet and turn phase sequence screw 180 5 Turn motor ON 6 Set hydraulic pump valve ON hydraulic motor is now active ti9692a WL E ti9686a ti18704a ti18691a ti18690a O I I O ti18419a ti9687...

Page 24: ...ct fittings for leaks If leaks occur turn sprayer OFF immediately Perform Pressure Relief Procedure page 15 Tighten leaky fittings Repeat Startup procedure steps 2 8 If no leaks continue to trigger gun until system is thoroughly flushed 11 Place displacement pump in paint pail 12 Trigger gun again into flushing fluid pail until paint appears 13 Assemble Tip and Guard page 24 15 SEC WL E ti18198a F...

Page 25: ...itch Tip and face forward 4 Screw assembly onto gun Tighten Spray 1 Spray test pattern Increase pressure to eliminate heavy edges Use smaller tip size if pressure adjustment can not eliminate heavy edges 2 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Overlap by 50 Trigger gun after moving and release before stopping ti13023a ti13024a ti2710a ti13030a ti13025a ...

Page 26: ...spraying Hose Reel ProContractor Series only 1 Make sure hose is routed through hose guide 2 Lift and turn pivot lock 90 to unlock hose reel Pull on hose to remove it from hose reel 3 Pull reel handle down and turn clockwise to reel in hose 4 NOTE The hose reel can be locked into two positions Usage and Storage To avoid injury keep your head clear of hose reel while winding up hose ti13033a ti1303...

Page 27: ... water based paint and mineral spirits for oil based paint 4 Turn motor switch ON or turn engine ON and start engine Turn hydraulic pump valve ON Turn prime valve forward to SPRAY position 5 Hold gun against pail Disengage trigger lock Turnpressurecontrolupuntilmotor begins to drive pump Trigger gun until flushing fluid appears ti8687a ti9692a O I I O OFF ON ti25161b PAINT ti5272a ...

Page 28: ... for 15 to 30 seconds to drain fluid Turn hydraulic valve OFF Turn engine OFF or turn electric motor OFF and unplug 9 Engage trigger lock Remove filters from gun and sprayer if installed Clean and inspect Reinstall filters 10 Unscrew and remove inlet strainer Clean and replace strainer if necessary 11 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coati...

Page 29: ...il filter Reference Kohler Engine Owner s Manual for correct oil grade WEEKLY Remove engine air filter cover and clean element Replace element if necessary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local HONDA Kohler dealer WEEKLY DAILY Remove any debris or media from hydraulic rod AFTER EACH 100 HOURS...

Page 30: ...place fuel with good clean fuel Internal combustion engine operates but displacement pump does not operate Hydraulic pump valve is OFF Set hydraulic pump valve ON Pressure setting too low Increase pressure page 18 Displacement pump outlet filter if used is dirty or clogged Clean the filter Tip or tip filter if used is clogged Remove tip and or filter and clean Hydraulic fluid too low Shut off spra...

Page 31: ... dirty or clogged Clean or replace Contractor gun filter if used is dirty or clogged Clean or replace Intake line to pump inlet is not tight Tighten Hydraulic motor is worn or damaged Bring sprayer to Graco distributor for repair Large pressure drop in fluid hose Reduce length or increase diameter The sprayer overheats Paint buildup on hydraulic components Clean Oil level is low Fill with oil See ...

Page 32: ... of pump threads Screw pump completely into manifold Unscrew pump from manifold until pump outlet aligns with hose Hand tighten jam nut then tap 1 8 to 1 4 turn with hammer ti25423a ti2272b NOTICE If pump jam nut loosens during operation the threads of the bearing housing and drive train will be damaged Tighten jam nut as specified If pin is loose parts could break off and project through the air ...

Page 33: ...lic rod hole Push pin into hole Push retaining ring into groove 3 Fill packing nut with Graco TSL ProContractor Series Pump Removal See pump manual 334654 for pump repair 1 Flush pump 2 Perform Pressure Relief Procedure page 15 3 Remove painthose fitting and painthose from pump fitting ti2272e ti2272f ti18418a ti8828a ...

Page 34: ...d couplers 6 Remove pin NOTE Support pump with your hand before opening t handle 7 Open clamp 8 Remove pump from unit Installation 1 If needed place pump rod in adjustment casting and pull pump to extend rod 2 Reverse removal steps to reassemble pump ti8829a ti8830a ti8831a ti8833a ti8832a ti8834a ...

Page 35: ...DutyMax EH GH230 300 Standard Series 334606E 35 DutyMax EH GH230 300 Standard Series Parts ti25305a ...

Page 36: ...ndard Series Frame and Belt Guard Parts Ref Torque Ref Torque 120 130 in lb 13 6 14 7 N m Inflate tires to 25 35 psi 1 7 2 4 bar 1 2 ti25332a 112 19 35 81 75 132 116 91 70 39 69 54 50 49 186 115 55 170 27 48 49 172 173 117 101 148 51 295 38 294 139 212 139 79 1 2 ...

Page 37: ...ABEL warning 1 16N948 LABEL warning ISO 1 17D947 LABEL warning multi languages 1 101 17D042 LABEL brand side EH230DI 1 17D044 LABEL brand side GH230DI 1 17D046 LABEL brand side EH300DI 1 17D048 LABEL brand side GH300DI 1 112 24M397 HANDLE cart 1 115 24M086 RAIL belt guard assy 1 116 24M085 FRAME cart weldment 1 117 248973 GUARD belt assembly painted includes 51 148 172 173 1 132 109032 SCREW mach ...

Page 38: ... 1 44 116914 BELT V Grip notch not shown 1 88 15K616 LABEL caution 1 99 15E585 BRACKET mounting elec motor 1 119 24M668 KIT 3 0 hp includes all parts listed on this page 1 119a 15E669 MOTOR electric 3 HP 230V AC 1 133 100002 SCREW set 2 157 15B804 LABEL Graco 2 162 189930 LABEL warning 1 174 110996 NUT hex flange head 4 175 246214 HANDLE conversion 1 176 111700 GRIP handle 1 190 15F217 PLATE isola...

Page 39: ...2717 WASHER 1 43 116908 PULLEY 5 50 in 1 44 119433 BELT V Grip notch not shown 1 50 110838 NUT lock 4 88 194126 LABEL warning 1 90 16Y720 LABEL warning ISO engine 1 99 15F157 BRACKET mounting engine 1 106 15B314 SLEEVE motor shaft 1 119 248944 KIT gas engine 6 5 hp includes all parts listed on this page 2 119a 116298 ENGINE 6 5 gas 1 126 117632 KEY square 3 16 x 1 25 1 133 100002 SCREW set 1 153 1...

Page 40: ...8 75 in 1 88 15K616 LABEL caution 1 92 16N399 LABEL motor switch box on off 1 93 16N400 LABEL red light indicator 1 99 16M467 BRACKET mounting motor EH300 1 119 24M669 KIT motor includes all parts listed on this page 1 119a 24N019 MOTOR elec 400 VAC 50 Hz 7 3 hp 1 162 189930 LABEL caution 1 174 112958 NUT hex flanged 8 175 16M473 TUBE handle conversion 1 191 113817 BUMPER 4 192 100057 SCREW cap he...

Page 41: ...1 PULLEY 1 44 119432 BELT V Grip notch not shown 1 88 194126 LABEL warning 1 90 16Y720 LABEL warning ISO engine 1 99 15E583 BRACKET mounting engine 1 106 15E586 SLEEVE shaft engine 1 119 248945 KIT gas engine 9 0 hp includes all parts listed on this page 2 119a 803900 ENGINE gasoline 9 0 hp Honda 1 126 119484 KEY parallel square 1 133 100002 SCREW set 1 153 195515 DAMPENER motor mount 4 154 108851...

Page 42: ...ply Loctite 242 Apply Loctite 277 90 110 in lb 10 2 12 4 N m 110 120 in lb 12 4 13 6 N m 355 395 in lb 40 1 44 6 N m 1 5 2 6 3 7 4 ti18346a 267 236 265 233 237 234 235 242 243 247 238 239 240 248 244 245 249 253 255 254 252 250 251 262 232 246 231 230 229 227 261 264 256 257 258 259 228 263 236 96 197 44 144 84 85 87 4 55 3 266 285 241 299 1 2 2 5 7 4 3 6 3 7 ...

Page 43: ...filter 1 238 198841 RETAINER ball pressure bypass 1 239 100084 BALL metallic 1 240 116967 SPRING compression 1 241 237686 WIRE ground assembly w clamp 1 242 249003 PUMP hydraulic EH GH230DI 1 243 110792 FITTING elbow male 90 1 244 15B438 KNOB pressure 1 245 117560 SCREW set socket head 1 246 246167 TUBE hydraulic case drain 1 247 116829 FITTING elbow hydraulic w o rings 1 248 246173 FILTER oil spi...

Page 44: ...96 6 210 2 N m 140 160 in lb 15 8 18 1 N m 12 18 ft lb 16 3 24 4 N m 70 80 ft lb 94 9 108 5 N m 1 3 2 4 288 290 116 ref 288 268 269 270 271 281 278 279 289 290c 290b 290a 291 296 297 298 299 300 291 295 111 64 41 129 83 194 260 73 103 110 9 77 76 290 157 143 65 68 63 64a 68 64e 64f 64b 64d 64e 64 ti25335a 83 86 64c 1 2 1 4 3 ...

Page 45: ...L brand front EH230DI 1 17D063 LABEL brand front GH230DI 1 17D065 LABEL brand front EH300DI 1 17D067 LABEL brand front GH300DI 1 157 15B804 LABEL Graco 2 178 156698 PACKING o ring 1 179 277377 COUPLER pump 2 180 15H957 COVER coupler 1 194 24X474 COVER shield 1 260 15E243 MANIFOLD adapter 1 268 117739 WIPER rod 1 269 112342 BEARING rod 1 270 112561 PACKING block 1 271 117283 PACKING o ring 1 278 10...

Page 46: ...f 3 ft 0 9m spring guards both ends 3300 psi 227 bar 22 7 MPa 1 202c 241705 GUN spray texture Includes RAC Tip Guard and LTX531 Spray Tip Cylinder See 308491 for parts 1 202d 159841 ADAPTER 3 8 x 1 4 in npt 1 202e 239663 SWIVEL straight 1 202f 196178 ADAPTER nipple 1 202a 202b 202c 202d 202e 202f ti25337a Ref Part No Description Qty 225a 159239 FITTING nipple pipe rdcg 2 225b 191239 HOSE cpld 3 8 ...

Page 47: ...DutyMaxDH230 EH GH230 300 334606E 47 DutyMax DH230 EH GH230 300 ProContractor Series DutyMax DH230 DutyMax EH GH230 300 ti25306a ti28438a ...

Page 48: ...0 300 Frame and Belt Guard Parts Ref Torque Ref Torque 120 130 in lb 13 6 14 7 N m Inflate tires to 25 35 psi 1 7 2 4 bar 1 2 ti25333a 116 91 70 39 69 54 50 49 186 115 55 170 27 48 49 172 173 117 101 148 51 5 139 212 297 139 50 50 311 23 311 79 1 2 1 1 ...

Page 49: ... 16N948 LABEL warning ISO 1 17D947 LABEL warning multi languages 1 101 17D042 LABEL brand side EH230DI 1 17J339 LABEL brand side DH230DI 1 17D044 LABEL brand side GH230DI 1 17D046 LABEL brand side EH300DI 1 17D048 LABEL brand side GH300DI 1 115 24M086 RAIL belt guard assy 1 116 17D108 FRAME cart weldment 1 117 248973 GUARD belt assembly painted 1 139 16M768 LABEL warning 2 148 115477 SCREW mach to...

Page 50: ...BELT V Grip notch not shown 1 88 15K616 LABEL caution 1 99 15E585 BRACKET mounting elec motor 1 119 248946 KIT electric motor 3 0 hp includes all parts listed on this page 1 119a 15E669 MOTOR electric 3 HP 230V AC 1 133 100002 SCREW set 2 157 15B804 LABEL Graco 2 162 189930 LABEL warning 1 174 110996 NUT hex flange head 4 175 246214 HANDLE conversion 1 176 111700 GRIP handle 1 190 15F217 PLATE iso...

Page 51: ... flat 4 23 110385 SCREW cap hex head 4 24 110838 NUT lock 4 30 108842 SCREW cap flange head 5 34 112717 WASHER 1 43 17L825 PULLEY 6 inch 1 99 17H148 BRACKET mounting engine Diesel 1 106 17L823 SLEEVE engine shaft 1 119 17H150 ENGINE Diesel 1 126 17L826 KEY square 3 16 x 1 125 1 153 15E888 DAMPENER engine mount 4 154 108851 WASHER plain 8 161 17K215 SHIELD engine shaft 1 196 17K859 LABEL safety hot...

Page 52: ...ASHER 1 43 116908 PULLEY 5 50 in 1 44 119433 BELT V Grip notch not shown 1 50 110838 NUT lock 4 88 194126 LABEL warning 1 90 16Y720 LABEL warning ISO engine 1 99 15F157 BRACKET mounting engine 1 106 15B314 SLEEVE motor shaft 1 119 248944 KIT gas engine 6 5 hp includes all parts listed on this page 2 119a 116298 ENGINE 6 5 gas 1 126 117632 KEY square 3 16 x 1 25 1 133 100002 SCREW set 1 153 15E888 ...

Page 53: ...5 in 1 88 15K616 LABEL caution 1 92 16N399 LABEL motor switch box on off 1 93 16N400 LABEL red light indicator 1 99 16M467 BRACKET mounting motor EH300 1 119 24M669 KIT motor includes all parts listed on this page 1 119a 24N019 MOTOR elec 400 VAC 50 Hz 7 3 hp 1 162 189930 LABEL caution 1 174 112958 NUT hex flanged 8 175 16M473 TUBE handle conversion 1 191 113817 BUMPER 4 192 100057 SCREW cap hex h...

Page 54: ...LEY 1 44 119432 BELT V Grip notch not shown 1 88 194126 LABEL warning 1 90 16Y720 LABEL warning ISO engine 1 99 15E583 BRACKET mounting engine 1 106 15E586 SLEEVE shaft engine 1 119 248945 KIT gas engine 9 0 hp includes all parts listed on this page 2 119a 803900 ENGINE gasoline 9 0 hp Honda 1 126 119484 KEY parallel square 1 133 100002 SCREW set 1 153 195515 DAMPENER motor mount 4 154 108851 WASH...

Page 55: ...DutyMaxDH230 EH GH230 300 334606E 55 Notes ...

Page 56: ... Apply Loctite 277 90 110 in lb 10 2 12 4 N m 110 120 in lb 12 4 13 6 N m 355 395 in lb 40 1 44 6 N m 1 5 2 6 3 7 4 255 254 253 252 266 3 250 286 259 258 257 261 256 76 77 241 249 263 232 231 262 55 4 265 63 ref 103 ref 239 235 84 236 236 234 240 238 247 87 248 237 85 245 244 246 243 242 44 96 197 264 230 229 144 227 285 228 233 ti28397a 1 2 3 6 3 5 2 4 7 ...

Page 57: ...98841 RETAINER ball pressure bypass 1 239 100084 BALL metallic 1 240 116967 SPRING compression 1 241 237686 WIRE ground assembly w clamp 1 242 249003 PUMP hydraulic 1 246178 PUMP hydraulic DH230DI 1 243 110792 FITTING elbow male 90 1 244 15B438 KNOB pressure 1 245 117560 SCREW set socket head 1 246 246167 TUBE hydraulic case drain 1 247 116829 FITTING elbow hydraulic 1 248 246173 FILTER oil spin o...

Page 58: ...40 160 in lb 15 8 18 1 N m 12 18 ft lb 16 3 24 4 N m 90 110 in lb 10 2 12 4 N m 1 3 2 4 288 290 116 ref 288 268 269 270 271 281 278 279 289 290c 290b 290a 291 296 297 298 299 300 291 295 111 179 180 178 33 64 41 129 83 57 58 59 194 260 73 103 110 9 8 77 76 290 157 143 65 68 63 64a 68 64e 64f 64b 64d 64e 64 ti25336a 64 64c 2 1 1 3 4 ...

Page 59: ...7J340 DH230DI 1 17D061 EH230DI 1 17D063 GH230DI 1 17D065 EH300DI 1 17D067 GH300DI 1 157 15B804 LABEL Graco 2 178 156698 PACKING o ring 1 179 277377 COUPLER pump 2 180 15H957 COVER coupler 1 194 16M749 COVER shield 1 260 15J279 MANIFOLD adapter 1 268 117739 WIPER rod 1 269 112342 BEARING rod 1 270 112561 PACKING block 1 271 117283 PACKING o ring 1 278 108014 PACKING o ring 1 279 178226 SEAL piston ...

Page 60: ...227 bar 22 7 MPa 1 202c 241705 GUN spray texture Includes RAC Tip Guard and LTX531 Spray Tip Cylinder See 308491 for parts 1 202d 159841 ADAPTER 3 8 x 1 4 in npt 1 202e 189018 SWIVEL straight 1 202f 162485 ADAPTER nipple 2 ti25484a 202a 202b 202c 202d 202e 202f 202f 202a Ref Part No Description Qty 225a 159239 FITTING nipple pipe rdcg 3 225b 191239 HOSE cpld 3 8 in x 11 ft 10 in 1 225d 245820 KIT ...

Page 61: ...hd 2 9 16C975 PLATE pivot mount 1 201 24E016 TUBE hose reel pivot 1 203 122607 WASHER flat 2 204 122534 SPRING wave 1 205 24B691 REEL hose 1 206 122524 RING retaining external 1 208 24B248 CAP swivel complete 1 209 122347 RING retaining external 1 210 122787 CAP 1 211 24E400 PIN pop lock out 1 212 278085 HANDLE swivel 1 213 122518 SCREW shoulder sch 1 214 122542 SPRING 1 215 122669 WASHER flat 1 2...

Page 62: ... 1 phase 220 VAC 15 0 A 50 Hz 1 phase Maximum tip size 0 039 Maximum free flow delivery 1 56 gpm 5 9 l min Hose connection 3 8 npsm f Cycles per gallon 80 21 1 Sound Levels Measured at maximum normal load conditions Engine HP 3 0 Sound pressure 80 dBa Sound power 95 Inlet Outlet Sizes Fluid inlet size in 1 npt m Fluid outlet size in 3 8 npt m Weight 197 lb 89 kg Width 26 5 in 67 cm Length Handle b...

Page 63: ... must be sized for 5 kW output minimum DutyMax EH300DI Standard Series US Metric Maximum fluid working pressure 3300 psi 22 8 MPa 228 bar Hydraulic reservoir capacity 1 25 gallons 4 75 liters Motor 7 5 HP 5 5 kW Voltage Amperage Frequency Phase 400 VAC 11 0 A 50 Hz 3 phase 400 VAC 11 0 A 50 Hz 3 phase Maximum tip size 0 057 Maximum free flow delivery 3 0 gpm 11 3 l min Hose connection 1 2 npsm f C...

Page 64: ...sure 1855 psi 12 8 MPa 128 bar Engine 200 cc 6 5 HP Maximum tip size 0 053 Maximum free flow delivery 2 35 gpm 8 9 l min Hose connection 3 8 npsm m Noise dBa Maximum sound pressure 96 dBa Maximum sound power 110 dBa Inlet Outlet Sizes Fluid inlet size 1 5 16 12 UN ZA Fluid outlet size 3 8 npt f Weight 199 lbs 90 kg Width 26 5 in 67 cm Length 47 7 in 121 cm Height Handle bar retracted 35 5 in 90 cm...

Page 65: ...sure 1855 psi 12 8 MPa 128 bar Engine 270 cc 9 0 HP Maximum tip size 0 057 Maximum free flow delivery 3 0 gpm 11 4 l min Hose connection 3 8 npsm m Noise dBa Maximum sound pressure 96 dBa Maximum sound power 110 dBa Inlet Outlet Sizes Fluid inlet size 1 5 16 12 UN ZA Fluid outlet size 3 8 npt f Weight 218 lbs 99 kg Width 26 5 in 67 cm Length 47 7 in 121 cm Height Handle bar retracted 35 5 in 90 cm...

Page 66: ... VAC 15 0 A 50 Hz 1 phase 220 VAC 15 0 A 50 Hz 1 phase Maximum tip size 0 039 Maximum free flow delivery 1 56 gpm 5 9 l min Hose connection 3 8 npsm f Cycles per gallon 80 21 1 Sound Levels Measured at maximum normal load conditions Engine HP 3 0 Sound pressure 80 dBa Sound power 95 Inlet Outlet Sizes Fluid inlet size in 1 npt m Fluid outlet size in 3 8 npt m Weight 227 lbs 103 kg Width 26 5 in 67...

Page 67: ...VAC 11 0 A 50 Hz 3 phase 400 VAC 11 0 A 50 Hz 3 phase Maximum tip size 0 057 Maximum free flow delivery 3 0 gpm 11 3 l min Hose connection 1 2 npsm f Cycles per gallon 52 13 7 Sound Levels Measured at maximum normal load conditions Engine HP 7 4 Sound pressure 80 dBa Sound power 95 Inlet Outlet Sizes Fluid inlet size in 1 npt m Fluid outlet size in 1 2 npt m Weight 266 lbs 120 6 kg Width 26 5 in 6...

Page 68: ...Ba GH230 96 dBa Maximum sound power DH230 106 dBa GH230 110 dBa Inlet Outlet Sizes Fluid inlet size 1 5 16 12 UN ZA Fluid outlet size 3 8 npt f Weight DH230 266 lb 121 kg GH230 229 lb 104 kg Width 26 5 in 67 cm Length 52 in 132 cm Height Hose Reel Up 39 in 99 cm OEM Kit Paint Hydraulic pressure ratio 1 78 1 Max cycle rate 145 cpm User Supplied Input Max hydraulic pressure 1855 psi 12 8 MPa 128 bar...

Page 69: ...ee flow delivery 3 0 gpm 11 4 l min Hose connection 3 8 npsm m Noise dBa Maximum sound pressure 96 dBa Maximum sound power 110 dBa Inlet Outlet Sizes Fluid inlet size 1 5 16 12 UN ZA Fluid outlet size 3 8 npt f Weight 248 lb 112 kg Width 26 5 in 67 cm Length 52 in 132 cm Height Hose Reel Up 39 in 99 cm OEM Kit Paint Hydraulic pressure ratio 1 78 1 Max cycle rate 145 cpm User Supplied Input Max hyd...

Page 70: ... 2 25 in 57 15 mm 1 813 in 46 05 mm 2 25 in 57 15 mm ti24313b Hydraulic Return 37º flare 3 4 16 UNF 2A Hydraulic Inlet 37º flare 3 4 16 UNF 2A Mounting Screw 4 Socket Cap Screw 1in 3 8 16 UNC Quick Connect Paint Outlet 3 8 18 NPT Male Paint Suction Fitting 1 312 121 2 UN 2A GH230 300 OEM 24W299 ...

Page 71: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to inci...

Page 72: ...lis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision E September 2017 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER...

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