Graco E-Flo SP, Installation And Parts Manual

Page 1: ...als For professional use only Not approved for use in explosive atmospheres or hazardous locations See page 3 for model information including maximum working pressure and approvals Important Safety In...

Page 2: ...loor Mount Adapter 223952 32 CAN Cables 32 Light Tower Kit 255468 32 I O Cable 122029 32 Dimensions 33 E Flo SP Pump Dimensions 33 Pump Stand Mounting Hole Diagram 34 Floor Stand Mounting Hole Diagram...

Page 3: ...ts see the Parts section start ing on page 18 NOTE A single electric pump must include an ADM Up to six pumps can be connected in a system and con trolled by a single ADM See Connecting Multiple Pumps...

Page 4: ...19 3 2 602 179 17 9 430CS SS SM 1 900 131 13 1 1 735 120 12 0 115CS 6 000 414 41 4 6 000 414 41 4 145CS 5 600 386 38 6 5 204 359 35 9 180CS 4 500 310 31 0 4 164 287 28 7 220CS 3 700 255 25 5 3 472 23...

Page 5: ...cian and comply with all local codes and regulations WARNING SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just...

Page 6: ...te the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Specifications...

Page 7: ...er B Displacement Pump C Check Valve Block D Advanced Display Module ADM E Lift Ring F Power Junction Box G Pump Bleed Valve H Wet Cup J Disconnect Switch K Driver Output Shaft L Fluid Hose Connection...

Page 8: ...a number or making a selection Cancels the pump processes BF Enter Accept change acknowledge error select item and toggle selected item BG Lock Setup Toggle between run and setup screens BH Directiona...

Page 9: ...luid hoses use only electrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check the electrical resis tance of the hoses If the total resistan...

Page 10: ...ls 3L2 and 5L3 on the discon nect block Refer to Figure 5 for the terminal locations 3 Insert the power cord through the cord grip and into the junction box 4 Refer to Figure 5 and connect the wires f...

Page 11: ...Diagram on page 36 and use the mounting holes as a guide to drill holes for 1 4 in 6 mm screws 2 Attach the transformer securely to the mounting sur face 3 Remove the four screws on the transformer as...

Page 12: ...two ground terminals inside the junction box as described in Connect Power on page 10 Install Vented Oil Cap Before Using Equipment The driver gear box is shipped from the factory pre filled with oil...

Page 13: ...he first pump shown as Pump 1 in Figure 11 to the splitter 2 Connect a second CAN cable from the splitter to the ADM 3 Connect a third CAN cable to port 1 on the CGM NOTE Figure 11 shows the configura...

Page 14: ...d tighten as necessary Flush with a fluid that is compatible with the fluid being dis pensed and the equipment wetted parts NOTE Check with your fluid manufacturer or supplier for recommended flushing...

Page 15: ...on to turn on the pump 8 Adjust pressure as necessary 9 Hold a metal part of the dispense valve firmly to the side of a grounded metal pail 10 Open the dispense valve and flush the system until clear...

Page 16: ...bleed valve G Have a container ready to catch the drainage 9 Leave the pump bleed valves G open until ready to dispense again Shutdown and Care of the Pump 1 Stop each pump at the bottom of the strok...

Page 17: ...oil level is near the halfway point of the sight glass The oil capacity is approximately 1 0 1 2 quarts 0 9 1 1 liters Do not overfill 6 Reinstall the fill cap Check Oil Level Refer to Figure 13 belo...

Page 18: ...11 1a 9 7 8 1p 1f 1j 1h 1g Torque to 50 60 ft lbs 68 81 N m Torque to 124 155 ft lbs 168 210 N m Apply blue pipe sealant Apply tan lubricant Apply white thread sealant to all non swivel pipe threads...

Page 19: ...G bushing 1 1 131523 BUSHING hex hd 3 4 npt X 1 npt ss 1 1 131526 FITTING nipple 1 in npt cs 2 2 2 2 131524 FITTING nipple 1 in npt ss 2 2 2 2 1p 17Y515 LABEL e flo sp 1 1 1 1 1 1 1 1 1 1 1 1 1r C3832...

Page 20: ...108 195792 LABEL safety warning electric shock 1 1 1 1 1 1 1 1 1 1 1 1 195793 LABEL safety warning electric shock 1 1 1 1 1 1 1 1 1 1 1 1 Pump Lower Warning Labels 47 184090 PLATE warning 1 1 1 1 1 1...

Page 21: ...ntrol bracket 1 1 1 1 3 24E451 MODULE gca adm 1 1 1 1 4 121001 CABLE can female female 1 0 m 1 1 1 1 5 102726 PLUG pipe headless 1 1 1 1 6 17X387 BOX junction power motor apd 1 1 1 1 7 117080 SCREW Sh...

Page 22: ...4 1 1b Torque to 50 60 ft lbs 68 81 N m Torque to 90 100 ft lbs 122 136 N m Apply blue pipe sealant Apply tan lubricant Apply white thread sealant to all non swivel pipe threads 1 2 3 5 7 1 5 2 ED115C...

Page 23: ...in w lanyard 1 1 1 1 1 1j 112887 TOOL wrench spanner 1 1 1 1 184278 TOOL wrench combo 1 1 1 1k 25N780 VALVE check 1 in npt 1 1 1 1 1 1 1 1 1 25N739 VALVE check 1 1 2 in npt 1 1 1 1m 157191 FITTING ada...

Page 24: ...1 1 13 130692 COVER juction box apd motor 1 1 1 1 1 1 1 1 1 1 1 1 14 113768 SCREW socket fl hd 4 4 4 4 4 4 4 4 4 4 4 4 15 16T764 LABEL warning 1 1 1 1 1 1 1 1 1 1 1 1 21 25E268 KIT transformer stand...

Page 25: ...sealant to threads as needed Apply grease Torque to 100 ft lbs 136 N m 2 3 4 5 6 3 4 2 1 2 219 218 2 215 2 6 Ref Part Description Qty 201 BLOCK check valve 1 in npt sst 1 202 HOUSING ball cage 1 203 1...

Page 26: ...2 307 308 311 303 305 303 304 1 315 311 314 1 1 2 Ref Part Description Qty 301 BLOCK check valve 1 12 in npt sst 1 302 HOUSING ball cage 1 1 2 in npt check 1 303 104537 PACKING o ring 2 304 25N740 BAL...

Page 27: ...ing of anti seize lubricant as needed Torque to 100 ft lbs 136 N m 1 2 415 411 414 1 1 2 Ref Part Description Qty 401 BLOCK check valve 1 in npt sst 1 402 HOUSING ball cage 1 403 107098 PACKING o ring...

Page 28: ...re 19 FIG 19 ADM Kit 508 506 503x2 505x2 504x4 501 502 Ref Part Description Qty 501 16T234 BRACKET display mount 1 502 24A326 BRACKET mounting assembly 1 503 16T935 FASTENER knob 2 504 111307 WASHER l...

Page 29: ...s shown in Figure 22 6 Using the four 10 32 mounting screws included with the kit mount the base S in the holes you drilled 7 Reattach the CGM R on the base S with the two screws T that were removed i...

Page 30: ...mming manual for step by step instructions on how to update the software version of GCA mod ules See Related Manuals on page 2 14 Refer to the E Flo SP Software Instructions manual for details regardi...

Page 31: ...d and secured Wall Mount Bracket 255143 1 Position the wall mount bracket so all components of the system are easily accessible and a sufficient height above the floor Refer to Dimensions on page 33 N...

Page 32: ...single supply systems See the Light Tower Kit manual for more information I O Cable 122029 See the E Flo SP Software Instructions manual for setup and pin out information FIG 27 Wall Mount Hole Locat...

Page 33: ...19 7 500 3 200cc Check Mate All 54 6 1386 8 250cc Check Mate All 54 6 1386 8 500cc Check Mate All 54 2 1376 6 115cc Dura Flo CS 44 1 1120 1 145cc Dura Flo CS 45 5 1155 7 145cc Dura Flo SS 46 5 1181 1...

Page 34: ...Dimensions 34 3A6586D Pump Stand Mounting Hole Diagram FIG 30 Pump Stand Mounting Holes 16 88 in 428 8 mm 14 50 in 368 3 mm 431 8 mm 17 0 in 12 00 in 304 5 mm 19 88 in 505 0 mm...

Page 35: ...loor Stand Mounting Holes 11 0 in 279 4 mm 14 0 in 9 16 in Diameter 355 6 mm 17 0 in 431 8 mm 14 0 in 355 6 mm FIG 32 Electric Driver Mounting Holes A B C D 6 2 in 157 mm 6 2 in 157 mm Four 3 8 16 Mou...

Page 36: ...Dimensions 36 3A6586D Transformer Mounting Hole Diagram FIG 33 Transformer Mounting Holes 11 4 in 290 6 mm 6 5 in 165 1 mm 11 4 in Front Cover 290 6 mm 12 3 in 313 2 mm 5 25 in 133 4 mm...

Page 37: ...ed fluid outlet pressure curve Follow left to the scale to read the fluid out pressure Calculate Electrical Power To calculate electrical power W at a specific fluid flow gpm lpm use the following ins...

Page 38: ...6 0 7 0 8 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS Pressure W MP 41 SJWFS XJUI VSB MP PXFS 41 4 414 34 5 345 6 9 69 13 8 138 20 7 207 27 6 276 0 0 3 0 2 6 2 3 1 9 1 1 0 8 0 4 1 MPX HQN MQN 0 500 1000 1500 200...

Page 39: ...BUUT 1SFTTVSF QTJ 1B CBS MPX HQN MQN MPX 41 XJUI VSB MP PXFS 0 0 0 8 1 5 2 3 3 0 3 8 4 5 6 9 69 13 8 138 20 7 207 27 6 276 34 5 345 0 0 0 Pressure W 0 375 750 1125 1500 1875 2250 2625 3000 500 1000 15...

Page 40: ...0 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS MPX 41 XJUI VSB MP PXFS 0 0 0 6 9 69 3 4 34 10 3 103 13 8 138 17 2 172 20 7 207 0 0 1 9 5 7 7 6 MPX HQN MQN Pressure W 0 375 750 1125 1500 1875 2250 2625 3000 250 500...

Page 41: ...0 8 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS 0 4 MPX HQN MQN MPX 41 XJUI IFDLNBUF PXFS 13 8 138 20 7 207 27 6 276 34 5 345 41 4 414 6 9 69 0 0 0 3 0 2 6 2 3 1 9 1 1 0 8 0 4 0 0 Pressure W 1 0 500 1000 1500 200...

Page 42: ...2 1 4 1 6 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS MPX 41 XJUI IFDLNBUF PXFS 0 0 0 6 9 69 3 4 34 10 3 103 13 8 138 17 2 172 20 7 207 24 1 241 0 0 0 8 1 5 2 3 3 8 4 5 5 3 6 1 0 8 MPX HQN MQN Pressure W 3 0 500...

Page 43: ...Mate All 4200 psi 290 bar 29 0 MPa 250cc Check Mate All 3400 psi 234 bar 23 4 MPa 500cc Check Mate All 1600 psi 110 bar 11 0 MPa 145cc Dura Flo SS 5600 psi 386 bar 38 6 MPa 180cc Dura Flo SS 4500 psi...

Page 44: ...Mate All 201 5 91 4 271 5 123 2 206 5 93 7 276 5 125 4 250cc Check Mate All 201 5 91 4 271 5 123 2 206 5 93 7 276 5 125 4 500cc Check Mate All 229 103 9 299 135 6 234 106 1 304 137 9 115cc Dura Flo 16...

Page 45: ...California Proposition 65 3A6586D 45...

Page 46: ...de at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT L...