Graco e-Xtreme Driver, Instructions Manual

Page 1: ...rotective protective coatings coatings coatings using using using e e e Xtreme Xtreme Xtreme Sprayers Sprayers Sprayers For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this manual and the system manual Save all instructions See pages 3 for mo...

Page 2: ... Driver Assembly 24X901 22 Repair Kits and Accessories 24 Mounting Hole Pattern 25 Wiring Schematic 26 Technical Specifications 27 Graco Extended Warranty 28 Model Model Model Information Information Information Driver Driver Driver Model Model Model Part Part Part Series Series Series Description Description Description 24X901 A e Xtreme Driver 2575 2575 2575 II 2 G Ex db IIA T4 5 C Ta 50 C FM15A...

Page 3: ...not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use ...

Page 4: ...ds or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure and disconnect all power sources SKIN SKIN SKIN INJECTION INJECTION INJECTION HAZARD HAZARD HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin Thi...

Page 5: ...ponent See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request Safety Data S...

Page 6: ...essure Control Knob P Oil Fill Cap vented S Power Switch Lock out tag out equipped Y Electrical Junction Box X Conduit Entry Z Electrical Junction Box Cover ZZ Ground Screws The driver requires a dedicated circuit protected by a circuit breaker or fused safety switch See Driver Installation manual for details The driver ships pre filled with oil from the factory The temporary unvented cap is for s...

Page 7: ...eplaced with the supplied vented oil cap P before use PX P ti31010a Grounding Grounding Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current Driver Driver Driver The driver is grounded t...

Page 8: ...elief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedure whenever you see this symbol This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from moving parts or pressurized fluid such as skin injection follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Turn the po...

Page 9: ...r under the oil drain port Remove the oil drain plug G Allow all oil to drain from the driver 2 Reinstall the oil drain plug G Torque to 18 23 ft lb 25 30 N m NOTICE NOTICE NOTICE Do not over torque The drain plug can become stripped and damaged 3 Open the fill cap P and add Graco Part No 16W645 Silicone Free Synthetic ISO 220 EP Gear Oil Check the oil level in the sight glass K Fill until the oil...

Page 10: ... Type Troubleshooting Troubleshooting Troubleshooting Steps Steps Steps 1 Alarm Pump Pump Pump diving diving diving The pump is diving rapidly A pressure imbalance between the up and down stroke of the pump is causing the pump to dive with excessive speed Pump diving may occur when the pump runs out material while spraying at high pressure Verify that material is being properly fed to the pump Pre...

Page 11: ...Verify that the encoder cable EE is connected securely see Wiring Schematic page 26 The encoder may need replacement See Graco Graco Graco Contact Contact Contact Information Information Information Graco Extended Warranty page 28 10 Alarm Software Software Software Versions Versions Versions Do Do Do Not Not Not Match Match Match See the system manual for software token part number Obtain softwar...

Page 12: ...lass 12 9 steel or better with a minimum yield strength of 1100 MPa 160 000 psi are acceptable alternatives Replace Replace Replace Output Output Output Seal Seal Seal Cartridge Cartridge Cartridge 1 Stop the pump at the bottom of its stroke Shut off and lock out power to the driver 2 Follow the Pressure Relief Procedure page 8 3 Disconnect the lower from the driver as explained in your separate s...

Page 13: ...r Light L for the status of the software update a The Status Indicator Light will blink slowly for a few seconds and then rapidly for several seconds b Once the update is complete the unit will power up and flash out the software version Three numbers will be flashed out to convey the software version in the format of x yy zzz For example flash pause flash flash pause flash pause would indicate th...

Page 14: ...ench 15 ft lb 20 N m Prepare Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3 Decouple the pump lower from the driver per the system manual Disconnect Disconnect Disconnect Power Power Power Wires Wires Wires 1 Remove the screws J and junction box cov...

Page 15: ...s Ensure all connectors are securely attached to the control board See Wiring Schematic page 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electronics cover onto center housing 4 Install the 12 bolts using a 6 mm hex wrench NOTE NOTE NOTE Ensure the lock washers are still in place 5 Torque the bolts to 15 ft lb 20 N m Power Power Power Unit...

Page 16: ...e Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3 Decouple the pump lower from the driver per the system manual Remove Remove Remove Electronics Electronics Electronics Cover Cover Cover When When When Also Also Also Replacing Replacing Replacing the...

Page 17: ...head mounting screws AD Rotor Bearing Housing Install Install Install New New New Encoder Encoder Encoder 1 If replacing the encoder cable AE AF also place the encoder connector cable through the motor housing NOTE NOTE NOTE The encoder connector AE end is the smaller of the two connectors AE Encoder connector smaller AF Control board connector larger 2 Slide the new encoder onto the rotor shaft 3...

Page 18: ...e 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electronics cover onto center housing 4 Install the 12 bolts using a 6 mm hex wrench NOTE NOTE NOTE Ensure the lock washers are still in place 5 Torque the bolts to 15 ft lb 20 N m Reinstall Reinstall Reinstall Motor Motor Motor Cover Cover Cover 1 Reinstall motor cover onto driver housing 2 I...

Page 19: ...r 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3 Decouple the pump lower from the driver per the system manual Remove Remove Remove Electronics Electronics Electronics Cover Cover Cover NOTICE NOTICE NOTICE To avoid equipment damage carefully support the cover when removing the last bo...

Page 20: ... tighten the position sensor Damage to the position sensor may result 3 Tighten the jam nut on the position sensor finger tight NOTICE NOTICE NOTICE Do not use a wrench to tighten the jam nut Damage to the position sensor may result 4 Plug the position sensor into the control board see Wiring Schematic page 26 5 Reset the dip switch Reinstall Reinstall Reinstall Electronics Electronics Electronics...

Page 21: ...Notes Notes Notes Notes 3A5124B 21 ...

Page 22: ...Parts Parts Parts Parts Driver Driver Driver Assembly Assembly Assembly 24X901 24X901 24X901 22 3A5124B ...

Page 23: ...46 25C170 SCREW shcs M8 x 1 25 80 mm 4 pack 4 49 17M815 KIT fan bearing with coupler 1 49a COUPLER 1 49b 25C182 KIT seal input shaft 1 49c 119539 RING retaining internal 1 51 25C181 BRACKET shroud mount 1 51a 120668 SCREW flat head M5X 8 1 53 25C183 KIT fan 1 53a 122347 RING retaining external 1 55 25C184 KIT cover shroud 1 55a 124165 SCREW shcs M5 0 8 x 10 ss 1 100 15H392 ADAPTER rod Xtreme 1 106...

Page 24: ...6W645 Silicone Free Synthetic ISO 220 EP Gear Oil 1 quart 0 95 liter order 2 24W120 Position Sensor see Position Sensor Replacement page 19 25C169 Encoder see Encoder Replacement page 16 25C187 Control board see Control Board Replacement 25C187 page 14 e Xtreme Driver Software Update Kit see system manual 24X901 Connection kits to mount an e Xtreme Driver to an existing pump lower Kits include tie...

Page 25: ...le Hole Pattern Pattern Pattern A A A 6 186 in 157 mm B B B 6 186 in 157 mm C C C Four 3 8 16 Mounting Holes D D D Six 5 8 11 Tie Rod Holes 8 in 203 mm x 120 bolt circle OR 5 9 in 150 mm x 120 bolt circle E E E 15 6 in 395 mm F F F 15 75 in 400 mm 3A5124B 25 ...

Page 26: ...c Schematic Schematic AA AA AA Install Motor Connector Under Clip BB BB BB Motor Temp Cable CC CC CC Motor Power Cable DD DD DD Token Cable EE EE EE Encoder Cable FF FF FF Position Sensor and Cable GG GG GG J7 J7 J7 Reed Switch not used 26 3A5124B ...

Page 27: ...mum force 4 200 lbf 18 7 kN Power inlet port size 3 4 14 npt f Ambient temperature range 25 120 F 5 50 C Oil capacity 1 0 1 2 quarts 0 9 1 1 liters Oil specification Graco Part No 16W645 Silicone Free Synthetic ISO 220 EP Gear Oil Weight 110 lb 50 kg Minimum recommended generator size 5 kW Sound Emissions per ISO 9614 for Normal Operation 20 cpm Sound Pressure LpA Average 70 2 dBA Sound Power LwA ...

Page 28: ...of sale or one 1 year after the warranty period expires GRACO GRACO GRACO MAKES MAKES MAKES NO NO NO WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE P...