Graco e-Xtreme Z60, Instructions Manual

Page 1: ...ctive coatings For professional use only Not approved for use in explosive atmospheres or hazardous locations See page 2 for Models information and Agency approvals Important Safety Instructions Read all warnings and instructions in this manual and in your e Xtreme Driver manual before using the equipment Save all instructions WL D ...

Page 2: ...Maintenance 15 Troubleshooting 16 Error Code Troubleshooting 18 Repair 20 Xtreme Lower Removal 20 Disconnect the Lower 20 Reconnect the lower 20 Outlet Check Valves 21 Outlet Check Valve Repair 21 Parts 22 Parts List 23 Cart Parts 24 Outlet Check Valves Parts 25 Dimensions 26 Technical Specifications 27 Graco Standard Warranty 28 Related Manuals Manuals are available at www graco com Component man...

Page 3: ...fter disconnecting power cord before servicing FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and pl...

Page 4: ...s and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources BUR...

Page 5: ... all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request Safety Data Sheets SDSs from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged p...

Page 6: ... Ref Description A Electric Driver B Pump Lower C Fluid Drain Purge Valve D Packing Nut E Power Switch F Fluid Outlet G Junction Box Cover H Pressure Adjustment Knob J Outlet Check Valve L Status Indicator Light LED P Oil Fill Cap vented S Junction Box T Filter Cap models with integrated filter only U Material Suction Hose Ref Description ...

Page 7: ...ressure Hold the metal part of the spray gun dispense valve firmly to the side of a grounded metal pail then trigger the gun valve Tools required Grounding wires and clamps for pails Graco part 244524 not supplied Two 5 gallon 19 liter metal pails Graco part 101108 not supplied 1 Connect the ground wire Y to a ground stud on the back of the motor 2 Ground the object being sprayed fluid supply cont...

Page 8: ...2 Turn power switch E OFF Connect unit to power source 3 Check packing nut D See your Xtreme lower pump manual for packing nut torque Fill with Throat Seal Liquid TSL 4 Attach electrically conductive fluid hose to the pump lower outlet via the outlet check valve and tighten 5 Attach the hose to the gun and tighten To avoid tipping over make sure the cart is on a flat and level surface Failure to d...

Page 9: ... 6 ft 1 8 m Minimum suggested inner diameter is 1 in 2 5 cm 7 Check oil level 8 Always flush and prime the sprayer before each use see Prime Flush page 11 WL D U NOTICE Only use oil with Graco part number 16W645 Any other oil may not lubricate properly and can cause damage to the drive train WL D 16W645 ...

Page 10: ... the spray tip or hose is completely clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually b Loosen the nut or hose end coupling completely c With tip removed trigger the gun into the bucket Follow the Pressure Relief Procedure whenever you see this symbol This equipment stays pressurized until press...

Page 11: ... Close the drain valve 5 Turn power switch E ON 6 Prime or flush the hose or gun a Disengage the gun trigger lock b Trigger gun into grounded pail Pull out pressure adjustment knob H and turn clockwise slowly to increase pressure until a steady stream flows from gun Push knob in to lock If flushing trigger gun until clean solvent flows from the gun c Engage the trigger lock To avoid fire and explo...

Page 12: ...knob in to lock NOTE To determine the proper amount of solvent and flushing time remove the inlet valve housing to verify it has been fully cleaned especially when spraying a new material for the first time 10 Wait for clean solvent to flow from drain tube 11 Pull pressure adjustment knob H out and turn counterclockwise until it stops Push the knob in to lock 12 Turn power switch E OFF 13 Check th...

Page 13: ...ure until the spray pattern fully develops This will reduce the pressure surge when the pump is stalled and minimize over spray The sprayer can stall at pressures higher than the dynamic pressure All components downstream of the sprayer must be rated for the pressures listed in Technical Specifications on page 27 8 Flush when finished spraying Follow the Prime Flush on page 11 9 Follow the Pressur...

Page 14: ...1 0 1 2 quarts 0 9 1 1 liters Do not overfill 4 Reinstall the oil fill cap P Daily Maintenance NOTE For overnight shutdown stop pump at bottom of its stroke to prevent fluid from drying on exposed displacement rod and damaging throat packings Follow the Pressure Relief Procedure on page 10 1 Follow the Prime Flush on page 11 2 Follow the Pressure Relief Procedure on page 10 3 Check packing nut D A...

Page 15: ...ter or water based fluid in the pump overnight First flush with water or a compatible solvent then with a rust inhibitor such as mineral spirits Follow the Pressure Relief Procedure on page 10 but leave rust inhibitor in pump to protect parts from corrosion Flushing Flush before changing fluids before fluid can cure in the equipment at the end of the day before storing and before repairing equipme...

Page 16: ...e Keep the wet cup filled with compatible solvent Driver parts are worn or damaged Repair or replace the driver Remove the lower from the driver If the driver will not cycle and does not blink an error code then troubleshoot the driver or replace No pressure or flow Fluid is leaking from the rupture disk Replace the rupture disk do not replace with a pipe plug The intake valve is clogged Clean the...

Page 17: ...r RPM Poor finish or irregular spray pattern Incorrect fluid pressure at gun See your gun manual Read the fluid manufacturer s recommendations Fluid is too thin or too thick Adjust the fluid viscosity Read the fluid manufacturer s recommendations Dirty worn or damaged spray gun Service the spray gun see your spray gun manual Driver does not turn over and LED is off Over voltage greater than 300 V ...

Page 18: ...pense and causes the pump to move OR The pressure control knob H is adjusted OR The power switch E is cycled OFF and ON Error Codes Table Blink Code Error Type Troubleshooting Steps 1 Alarm Pump Diving The pump is diving rapidly A pressure imbalance between the up and down stroke of the pump is causing the pump to dive with excessive speed Pump diving may occur when the pump runs out of material w...

Page 19: ... still active Verify that the internal connections are intact Contact your Graco distributor or Tech Service for more information 10 Alarm Software Versions Do Not Match Obtain software update token See Accessories section for token part number See the Driver Operation Repair manual for token installation information 11 Alarm Circuit Board Communication Failure Cycle power and check status indicat...

Page 20: ... 13 up to remove coupling 12 7 Use a wrench to hold the tie rod flats to keep rods 8 from turning Unscrew nuts 10 and remove the lower 9 8 Service the lower refer to your Xtreme lower manual Reconnect the lower 1 Use a wrench to hold the tie rod flats to keep rods 8 from turning Replace nuts 10 to the lower 9 Torque nuts to 50 60 ft lb 68 81 N m 2 Slide coupling cover 13 down over coupling 12 to s...

Page 21: ... valve may remain attached to the outlet check valve housing during repair if needed 7 Remove the outlet check valve nut from the valve housing 8 Remove and clean all internal outlet check valve components Inspect all components for wear or damage and replace components as needed 9 Reassemble parts in the reverse order they were removed ball guides 3 spring retainer compressor spring and ball Use ...

Page 22: ...3A6917A Parts For information on Warning Labels see your driver manual WL D 16W645 D F E D D Torque to 145 155 ft lb 196 210 N m 1 Apply thread locker 2 Torque to 56 60 ft lb 68 81 N m 3 Apply grease lubricant 4 ...

Page 23: ... FLUID TSL 1 quart not included with sprayer 206996 FLUID TSL 1 gallon not included with sprayer 206997 FLUID TSL 1 quart qty 12 bottles not included with sprayer 44a H72506 HOSE cpld 7250 psi 0 25 ID 6 ft 1 44b 164856 FITTING nipple reducing 1 44c H73850 HOSE cpld 7250 psi 0 375 ID 50 ft 1 47 XTR704 GUN XTR7 1 in hnd 4 fng GHDRAC 1 55 25C189 VALVE subassembly 1 2 in NPT for Integrated filter Lowe...

Page 24: ...ef Part Description Qty 3 154628 WASHER 2 4 113436 RING retaining 2 5 113361 CAP tube round 2 C1 CART heavy duty 1 C3 113362 WHEEL semi pneumatic 2 Ref Part Description Qty 4 113436 RING retaining 2 C2 CART light weight 1 C4 116406 WHEEL semi pneumatic 2 C5 16W767 PLUG tubing 2 ...

Page 25: ...ic 1 5 17A091 HOUSING ball check 1 6 181535 RETAINER spring 1 7 108361 SPRING compressor 1 23 245143 VALVE pressure bleed 1 If the outlet check valve is disassembled the o ring 2 must be replaced The o ring is designed to be crushed and not reused WL E Ref Instruction Torque to 101 108 N m 75 80 ft lb Apply lubricant Part Description 17B291 MIXER jiffy PS 1 24Z266 KIT suction set 1 0 in npt x 6 ft...

Page 26: ...Dimensions 26 3A6917A Dimensions WL D B C A Dimensions Model 25P245 25P246 A Height 50 0 in 1 27 m 50 0 in 1 27 m B Depth 30 0 in 0 76 m 31 5 in 0 80 m C Width 26 0 in 0 66 m 28 0 in 0 71 m ...

Page 27: ...erator Size 5 kW Oil Capacity 1 0 to 1 2 quarts 0 9 to 1 1 liters Oil Specification Graco part number 16W645 silicone free ISO 220 synthetic EP gear oil Weight 25P245 Heavy Duty Cart 289 lb 131 kg 25P246 Light Weight Cart 256 lb 116 kg Sound Emissions for Normal Operation 20 cpm Sound Pressure 80 dBA measured 3 28 feet 1 meter from equipment ISO 9614 2 Inlet Outlet Sizes Fluid Inlet Sizes 1 in npt...

Page 28: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warran...