Graco HA1M10, Instructions-Parts List Manual

Page 1: ...p IIA spray materials For professional use only 100 psi 0 7 MPa 7 bar Maximum Air Inlet Press 3000 psi 21 MPa 210 bar Maximum Working Fluid Pressure Important Safety Instructions Read all warnings and...

Page 2: ...8 Spraying 18 Triggering the Fluid Alone 18 Shutdown 18 Maintenance 19 Daily Care and Cleaning Checklist 19 Flushing 19 Clean Outside of Gun 20 Clean the Spray Gun 20 Check for Fluid Leakage 21 Electr...

Page 3: ...rovals Related Manuals Part No kV Standard Model Smart Model Bottom Manifold Rear Manifold HA1M10 85 HA1T10 85 HA2M10 85 HA2T10 85 0 24 mJ FM14ATEX0081 EN 50050 1 Ta 0 C 50 C Manual No Description 332...

Page 4: ...Use and clean equipment only in well ventilated area Interlock the gun air supply to prevent operation unless ventilating fans are on Use cleaning solvents with highest possible flash point when flus...

Page 5: ...HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the...

Page 6: ...The air spins the turbine which then provides electrical power to the internal high voltage power supply The fluid is charged by the spray gun electrode The charged fluid is attracted to the nearest...

Page 7: ...eeds contact your Graco distributor FIG 1 Typical System Installation Hazardous Area Non Hazardous Area A Gun B Graco Grounded Turbine Air Hose C Atomizer Fan and Cylinder Air D Air Supply and control...

Page 8: ...e Manifold Fittings and Indicators A1 Atomization Air Inlet Fitting A2 Fan Air Inlet Fitting CYL Cylinder Air Inlet Fitting 1 Fiber Optic Fitting Transmit Operational on Smart models only 2 Fiber Opti...

Page 9: ...rain valve at the pump out let Filtering the fluid will help remove coarse parti cles and sediment that could clog the spray tip The fluid drain valve is required in your system to assist in relieving...

Page 10: ...ntilation fans to prevent the power supply from operating without ventilating fans on Non Hazardous Area Hazardous Area W See Warning above K L L L Manifold Back View A Air Hose Ground Wire B Graco Gr...

Page 11: ...and FIGURE 5 shows the manifold connections Connect the air and fluid lines as instructed below 1 Connect the Graco Grounded Turbine Air Hose B to the gun s turbine air inlet TA and connect the hose...

Page 12: ...onse use the shortest hose length possible 1 Fiber Optic Fitting Transmit Operational on Smart models only Connect the Graco Fiber Optic cable see page 13 2 Fiber Optic Fitting Receive Operational on...

Page 13: ...Port 2 of the Control Module For a 2 Gun System 1 Connect Port 1 of the gun 2 manifold to Port 5 of the Control Module 2 Connect Port 2 of the gun 2 manifold to Port 6 of the Control Module FIG 6 Mak...

Page 14: ...s they are conductive and grounded When flushing the spray gun the container used to catch the excess fluid must be electrically conduc tive and grounded All solvent pails use only approved grounded m...

Page 15: ...eak in the stream shut off the stopwatch 3 Record the fluid type elapsed time and size of the viscosity cup 4 Compare to the chart supplied by viscosity cup manufacturer to determine your fluid viscos...

Page 16: ...ect a Spray Tip The fluid output and pattern width depend on the size of the spray tip the fluid viscosity and the fluid pressure Use the Spray Tip Selection Chart page 45 as a guide for selecting the...

Page 17: ...maller particle size indicates improved atomi zation 5 Continue to increase the fluid pressure and spray test patterns Do not exceed 3000 psi 21 MPa 210 bar fluid pressure When the particle size remai...

Page 18: ...ssure to the atomiza tion A1 and fan A2 air lines using the bleed type air shutoff valves 2 Apply 60 psi 4 2 bar 0 42 MPa air pressure to the cylinder air fitting CYL to trigger the fluid Shutdown 1 F...

Page 19: ...the gun See Flushing page 19 Clean the fluid and air line filters Clean the outside of the gun See Clean Out side of Gun page 20 Clean the air cap spray tip and tip guard daily minimum Some applicati...

Page 20: ...into the air passages Whenever possible point the gun down when cleaning it See FIGURE 13 If it appears that there is paint inside the air pas sages remove the gun from the line for servicing 5 Dampen...

Page 21: ...operation periodically check all openings of the gun shroud ZZ for the presence of fluid See FIGURE 12 Fluid in these areas indicates leakage into the shroud which could be caused by leaks at the flu...

Page 22: ...The resistance should be 130 160 megohms for 85kV guns See FIGURE 18 If outside this range replace the power supply If in range and there are performance concerns go to Test Barrel Resistance page 23...

Page 23: ...resistance between the conductive rod B and the wire lead at the bottom of the conductive ring groove 4 If the resistance is in range replace the conductive ring 33 with a new one Insert the ends of t...

Page 24: ...ys follow the Pressure Relief Procedure on page 16 when you stop spraying and whenever you are instructed to relieve the pressure Problem Cause Solution Fluttering or spitting spray No fluid Refill su...

Page 25: ...Reduce viscosity Fluid leaks from the fluid packing area Worn fluid needle packings or rod Replace fluid needle assembly 8 see Fluid Needle Replacement page 31 Air leaks from the air cap Worn piston s...

Page 26: ...d see Piston Repair page 32 Actuator arm 15 is out of position Check actuator arm and nuts See page 32 Air leaks from manifold Gun is not securely tightened to manifold Tighten manifold screws Worn or...

Page 27: ...31 Faulty turbine See Turbine Removal and Replacement page 34 No power Replace power supply see page 33 ES indicator light is not lit standard models only No power Check power supply turbine turbine...

Page 28: ...the gun from the work site Repair area must be clean Remove the Gun from the Manifold See FIGURE 20 1 Disconnect fluid hose from manifold 2 Holding the gun firmly in hand loosen the two screws 21 from...

Page 29: ...rn more 8 Check that the spray tip gasket 3a is in place Align the spray tip tab with the groove in the air cap 25 Install the spray tip 3 in the air cap 9 Make sure that the electrode 25a is installe...

Page 30: ...plastic extension on the end of the fluid tube 35 6 Apply low strength thread sealant to the fluid tube nut threads 7 Install the fluid tube into the gun barrel and tighten the top nut D hand tight th...

Page 31: ...Place the 2 mm ball end wrench 45 in the back of the fluid needle assembly Push the tool in and turn it coun terclockwise about 12 full turns to unthread the nee dle 6 Using the multi tool 48 pull ba...

Page 32: ...nut 16a onto the piston rod 11b 2 Position the parts so there is a 0 125 in 3 mm gap between the actuator arm 15 and the fluid packing rod nut E This allows the atomizing air to actuate before the fl...

Page 33: ...fitting 32 and torque to 20 30 in lb 2 3 3 4 N m Make sure the top nut D remains tight NOTE Use two wrenches to install the fluid tube fitting C 5 Install and adjust the actuator arm 15 jam nut 16a an...

Page 34: ...er supply spring 7a are in place Replace gas ket 9 if damaged Assemble the barrel 1 to the gun body 10 See Barrel Installation page 42 10 See Test Gun Resistance page 22 Turbine Removal and Replacemen...

Page 35: ...s must be oriented as shown in FIGURE 34 13 Carefully press the coil assembly 8a into the front of the housing 8d while aligning the pin on the coil with the slot in the housing The 3 wire connector P...

Page 36: ...Parts 36 333011D Parts Standard Pro Xp Auto AA Gun Models HA1T10 Rear Manifold HA2T10 Bottom Manifold HA2T10 Torque to 20 in lbs 2 N m 1 1...

Page 37: ...Auto pack of 2 2 23 24W411 FITTING Adapter M12 TO 1 4 LH XP 1 24 24N793 RING retainer assy includes 24a 1 24a 198307 PACKING u cup UHMWPE 1 25 24N727 See Air Cap Assembly page 40 1 25a 24N643 ELECTRO...

Page 38: ...Parts 38 333011D Smart Pro Xp Auto AA Gun Models HA1M10 Rear Manifold HA2M10 Bottom Manifold HA2M10 Torque to 20 in lbs 2 N m 1 1...

Page 39: ...k of 2 2 23 24W411 FITTING Adapter M12 TO 1 4 LH XP 1 24 24N793 RING retainer assy includes 24a 1 24a 198307 PACKING u cup UHMWPE 1 25 24N727 See Air Cap Assembly page 40 1 25a 24N643 ELECTRODE packag...

Page 40: ...5b 25c 25d Ref No Part No Description Qty 3a 183459 GASKET tip not shown See page 36 5 25a 24N643 ELECTRODE package of 5 1 25b 24N734 O RING PTFE package of 5 1 24E459 O RING PTFE package of 10 1 25c...

Page 41: ...es shaft and mag net 1 8d 24N707 HOUSING includes item 8f 1 8e FAN part of item 8b 1 8f CAP housing part of item 8d 1 8g 110073 O RING 1 8h 24N709 CLIP package of 5 one clip included with item 15b 1 9...

Page 42: ...ecessary to replace damaged ends on one cable assembly AirFlex Flexible Grounded Air Hose Grey 100 psi 7 bar 0 7 MPa Maximum Working Pressure 0 315 in 8 mm ID 1 4 npsm f x 1 4 npsm f left hand thread...

Page 43: ...sm f x 1 4 npsm f left hand thread Part No Description 222011 Ground wire for grounding pump and other components and equipment in the spray area 12 gauge 25 ft 7 6 m 16P802 English Warning Sign Avail...

Page 44: ...66 mm 2 5 in 63 mm 11 in 279 mm 8 2 in 208 mm 2 9 in 73 mm 5 0 in 127 mm 10 4 in 265 mm 0 53 in 13 5 mm 2x 1 4 20 UNC 2 6 in 66 mm 2 5 in 623 mm 5 8 in 147 mm 8 0 in 202 mm 1 80 in 45 72mm 90 in 22 8...

Page 45: ...10 0 0 3 13 0 0 4 211 311 411 511 611 711 0 013 0 330 13 0 0 4 16 9 0 5 213 313 413 513 613 713 813 0 015 0 381 17 0 0 5 22 0 0 7 215 315 415 515 615 715 815 0 017 0 432 22 0 0 7 28 5 0 85 217 317 41...

Page 46: ...in 305 mm in mm at 600 psi 4 1 MPa 41 bar at 1000 psi 7 0 MPa 70 bar 6 8 150 200 8 10 200 250 10 12 250 300 12 14 300 350 14 16 350 400 16 18 400 450 Spray Tip 0 008 0 203 8 5 025 11 0 0 32 608 0 010...

Page 47: ...per ISO Standard 9216 at 40 psi 90 4 dB A at 100 psi 105 4 dB A at 0 28 MPa 2 8 bar 90 4 dB A at 0 7 MPa 7 bar 105 4 dB A Sound Pressure measured 1 m from gun at 40 psi 87 dB A at 100 psi 99 dB A at 0...

Page 48: ...purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs...