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Parts

311211L

19

Parts That Vary by Model

101

102

Air-Powered 

Pump

(see page 3)

NXT Air Motor

(see manual 311238)

High-Flo Lower

(see manual 311690)

JC20L1

N22LN0

253063

JC20M1

N22LT0

253063

JC30L7

N22LN0

253062

JC30M7

N22LT0

253062

JC35L1

N34LN0

253063

JC35M1

N34LT0

253063

JC40L7

N22LN0

253061

JC40M7

N22LT0

253061

JC45L7

N34LN0

253062

JC45M7

N34LT0

253062

JS20L1

N22LN0

253035

JS20L2

N22LN0

253570

JS20L3

N22LN0

253086

JS20L4

N22LN0

253396

JS20L5

N22LN0

253522

JS20L6

N22LN0

253525

JS20M1

N22LT0

253035

JS20M2

N22LT0

253570

JS20M3

N22LT0

253086

JS20M4

N22LT0

253396

JS20M5

N22LT0

253522

JS20M6

N22LT0

253525

JS20R1

N22RN0

253035

JS20R2

N22RN0

253570

JS20R3

N22RN0

253086

JS20R4

N22RN0

253396

JS20R5

N22RN0

253522

JS20R6

N22RN0

253525

JS20S1

N22RT0

253035

JS20S2

N22RT0

253570

JS20S3

N22RT0

253086

JS20S4

N22RT0

253396

JS20S5

N22RT0

253522

JS20S6

N22RT0

253525

JS30L1

N22LN0

253034

JS30L2

N22LN0

253569

JS30L3

N22LN0

253085

JS30L4

N22LN0

253397

JS30L5

N22LN0

253521

JS30L6

N22LN0

253524

JS30M1

N22LT0

253034

JS30M2

N22LT0

253569

JS30M3

N22LT0

253085

JS30M4

N22LT0

253397

JS30M5

N22LT0

253521

JS30M6

N22LT0

253524

JS30R1

N22RN0

253034

JS30R2

N22RN0

253569

JS30R3

N22RN0

253085

JS30R4

N22RN0

253397

JS30R5

N22RN0

253521

JS30R6

N22RN0

253524

JS30S1

N22RT0

253034

JS30S2

N22RT0

253569

JS30S3

N22RT0

253085

JS30S4

N22RT0

253397

JS30S5

N22RT0

253521

JS30S6

N22RT0

253524

JS35L1

N34LN0

253035

JS35L2

N34LN0

253570

JS35L3

N34LN0

253086

JS35L4

N34LN0

253396

JS35L5

N34LN0

253522

JS35L6

N34LN0

253525

JS35M1

N34LT0

253035

JS35M2

N34LT0

253570

JS35M3

N34LT0

253086

JS35M4

N34LT0

253396

JS35M5

N34LT0

253522

JS35M6

N34LT0

253525

JS35R1

N34RN0

253035

JS35R2

N34RN0

253570

JS35R3

N34RN0

253086

JS35R4

N34RN0

253396

JS35R5

N34RN0

253522

JS35R6

N34RN0

253525

JS35S1

N34RT0

253035

JS35S2

N34RT0

253570

JS35S3

N34RT0

253086

JS35S4

N34RT0

253396

JS35S5

N34RT0

253522

JS35S6

N34RT0

253525

JS40L1

N22LN0

253033

JS40L2

N22LN0

253568

JS40L3

N22LN0

253423

JS40L4

N22LN0

253398

JS40L5

N22LN0

253520

JS40L6

N22LN0

253523

JS40M1

N22LT0

253033

JS40M2

N22LT0

253568

JS40M3

N22LT0

253423

JS40M4

N22LT0

253398

JS40M5

N22LT0

253520

JS40M6

N22LT0

253523

JS40R1

N22RN0

253033

JS40R2

N22RN0

253568

JS40R3

N22RN0

253423

JS40R4

N22RN0

253398

JS40R5

N22RN0

253520

JS40R6

N22RN0

253523

JS40S1

N22RT0

253033

JS40S2

N22RT0

253568

JS40S3

N22RT0

253423

JS40S4

N22RT0

253398

JS40S5

N22RT0

253520

JS40S6

N22RT0

253523

JS45L1

N34LN0

253034

JS45L2

N34LN0

253569

JS45L3

N34LN0

253085

JS45L4

N34LN0

253397

JS45L5

N34LN0

253521

JS45L6

N34LN0

253524

JS45M1

N34LT0

253034

JS45M2

N34LT0

253569

JS45M3

N34LT0

253085

JS45M4

N34LT0

253397

JS45M5

N34LT0

253521

JS45M6

N34LT0

253524

101

102

Air-Powered 

Pump

(see page 3)

NXT Air Motor

(see manual 311238)

High-Flo Lower

(see manual 311690)

Summary of Contents for HIGH-FLO 311211L

Page 1: ...nt Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for Table of Contents and page 3 for List of Models See page 25 for Maximum Working Pressure...

Page 2: ...Flushing 13 Air Line Filter 13 Hydraulic Power Supply Check 13 Mix Tank Volume 13 Packing Nut Tightness 13 Excessive Leaking at Throat 13 Troubleshooting 14 Repair 15 Disconnect the Lower 15 Reconnec...

Page 3: ...S Stainless Steel 30 2200 1500 300 2 1 21 0 M Low Noise DataTrak 2 npt Chromex MaxLife 35 3400 2000 340 2 3 23 0 R Remote none 3 bspp Chromex Chrome 40 2200 1000 400 2 8 28 0 S Remote DataTrak 4 bspp...

Page 4: ...Material Cylinder Material High Flo Lower see manual 311690 247355 A 460 3 2 32 npt sst Chromex Chrome 253035 247356 A 460 3 2 32 npt cs Chromex Chrome 253063 247357 A 460 3 2 32 bspp sst Chromex Chr...

Page 5: ...QUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop...

Page 6: ...n inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wea...

Page 7: ...hoses If total resistance to ground exceeds 29 megohms replace hose immedi ately Air compressor follow manufacturer s recommenda tions Hydraulic power supply follow manufacturer s recom mendations Sur...

Page 8: ...oil pressure to the motor to avoid over pressurizing the motor or lower Pressure and temperature compensated flow control valve T prevents the motor from running too fast which can damage it Pressure...

Page 9: ...more precise adjust ment of the fluid pressure Gun or valve to dispense fluid Fluid line swivel for easier gun movement Suction kit enables the pump to draw fluid from a container Inlet and outlet sea...

Page 10: ...D Fluid Shutoff Valve E Fluid Line 1 in 25 mm minimum diameter F Surge Tank Stand G Surge Tank H Ground Wire required see page 7 for installation J Air Supply Line K Air Line Filter L Air Regulator an...

Page 11: ...Tank J 10 Micron Return Filter K Hydraulic Return Line 5 8 in 16 mm minimum diameter L Hydraulic Supply Line 1 2 in 13 mm minimum diameter M Drain Line N Pressure Reducing Valve P Hydraulic Pressure G...

Page 12: ...the Bottom of Its Stroke Relieve the pressure when you stop the pump for any reason Stop the pump on the downstroke before the air motor changes over CAUTION Hydraulic Powered Pumps only When shutting...

Page 13: ...pump Packing Nut Tightness Check the packing nut 21 tightness every few days at startup and then weekly throughout the life of the throat seal The packing nut should be tight enough to stop leakage b...

Page 14: ...ic fluid supply pressure to Viscount motor See Viscount I Plus motor manual 308330 or Viscount II manual 308048 Pump will not operate Restricted air or hydraulic supply lines Clear any obstructions be...

Page 15: ...nd torque to 50 55 ft lb 68 75 N m 3 Insert the collars G into the coupling nut K Tighten the coupling nut onto the piston rod H and torque to 90 100 ft lb 122 135 N m 4 Flush and test the pump before...

Page 16: ...coupling nut M into the motor shaft 4 Align the lower D with the tie rods C and loosely install the tie rod locknuts B 5 Insert the collars G and screw the coupling nut K onto the coupling rod F and...

Page 17: ...Repair 311211L 17...

Page 18: ...101 MOTOR NXT see manual 311238 see table page 19 1 102 LOWER High Flo see manual 311690 see table page 19 1 103 NUT coupling 184059 1 104 COLLAR coupling 184128 2 105 ADAPTER coupling 15H369 1 106 T...

Page 19: ...2 N22RT0 253569 JS30S3 N22RT0 253085 JS30S4 N22RT0 253397 JS30S5 N22RT0 253521 JS30S6 N22RT0 253524 JS35L1 N34LN0 253035 JS35L2 N34LN0 253570 JS35L3 N34LN0 253086 JS35L4 N34LN0 253396 JS35L5 N34LN0 25...

Page 20: ...4 N34RN0 253397 JS45R5 N34RN0 253521 JS45R6 N34RN0 253524 JS45S1 N34RT0 253034 JS45S2 N34RT0 253569 JS45S3 N34RT0 253085 JS45S4 N34RT0 253397 JS45S5 N34RT0 253521 JS45S6 N34RT0 253524 101 102 Air Powe...

Page 21: ...lders 15G924 3 104 NUT lock hex 9 16 12 unc 108683 3 105 NUT coupling 184059 1 106 COLLAR coupling 184128 2 107 PIN cotter 100103 1 108 ADAPTER coupling 15H838 1 109 SCREW cap 100001 4 110 WASHER lock...

Page 22: ...table below 1 103 TIE ROD 14 25 in 362 mm between shoulders 15G924 3 104 NUT lock hex 9 16 12 unc 108683 3 105 NUT coupling 184059 1 106 COLLAR coupling 184128 2 108 ADAPTER coupling 15K736 1 109 SCR...

Page 23: ...Hydraulic Powered Pumps TI8354a A B Pump Model A in mm B in mm Approx Weight lb kg NXT cst 45 60 1158 28 78 731 96 43 Pump Model A in mm B in mm Approx Weight lb kg Viscount I Plus cst 49 00 1245 28 7...

Page 24: ...odels 6 186 in 157 mm 7 43 in 188 mm 7 43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B NXT 2200 TI8071A Three 5 8 11 Tie Rod Holes Four 3 8 16 Mounting Holes 3 938 in 100 mm 6 750 in 172 mm NXT 3400 TI8...

Page 25: ...Liter Maximum Fluid Temperature Rating 253642 300 2 1 21 1500 10 3 103 See Performance Chart 134 F 54 C 14 54 4 2 1 1 150 F 66 C 253643 225 1 6 16 20 74 3 1 0 8 253644 300 2 1 21 14 54 4 2 1 1 253645...

Page 26: ...tion Key A 100 psi 0 7 MPa 7 0 bar air pressure B 70 psi 0 49 MPa 4 9 bar air pressure C 40 psi 0 28 Mpa 2 8 bar air pressure 2200cc NXT Air Motor 1000cc High Flo Lower FLUID PRESSURE FLUID FLOW AIR F...

Page 27: ...2 1 21 200 1 4 14 100 0 7 7 0 0 0 2 0 7 0 4 0 15 0 6 0 22 5 8 0 30 0 10 0 37 9 12 0 45 4 14 0 53 0 gpm lpm 0 0 0 0 80 2 24 60 1 68 40 1 12 20 0 56 SCFM m3 min 0 0 0 B CYCLES PER MIN A C B A C 70 1 96...

Page 28: ...Performance Charts 28 311211L Hydraulic Powered Pumps Viscount I Plus 225 Pumps Viscount I Plus 300 Pumps...

Page 29: ...bar FLUID FLOW gpm lpm OIL FLOW gpm 400 2 8 28 300 2 1 21 200 1 4 14 100 0 7 7 0 0 0 2 0 7 0 4 0 15 0 6 0 22 5 8 0 30 0 10 0 37 9 12 0 45 4 14 0 53 0 0 0 0 0 8 6 4 2 0 B CYCLES PER MIN A C 7 5 3 1 45...

Page 30: ...anship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IM...

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