Graco HTX 2030, Operation Manual

Page 1: ...3890 Parts 313895 HTX 2030 Flex Head and Pole Spray Applicator English 313896 HTX 2030 Flex Head and Pole Spray Applicator French 313897 HTX 2030 Flex Head and Pole Spray Applicator Spanish 310894 Displacement Pump Top Coat 308491 Airless Heavy Duty Texture Gun 313537 HTX 2030 FreeFlo Inline Gun English 313603 HTX 2030 FreeFlo Inline Gun Chinese 313908 HTX 2030 FreeFlo Inline Gun French 313911 HTX...

Page 2: ...10 Applicator Base Coat Pump 10 Spray Gun Top Coat Pump 11 Start Engine 12 Setup 13 Material and Sprayer Preparation 13 Prime Pump 13 Spray With Airless Tip 14 Spray Without Air Clear Clog 15 Air Assisted Spray Base Coat Applicator 15 Air Assisted Spray Air Spray Trigger Gun 16 Spray Gun Top Coat Pump 17 Cleanup 18 Digital Tracking System DTS 21 Main Menu 21 Secondary Menu Stored Data Mode 22 Digi...

Page 3: ...nt until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD SPRAY GUN High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your ha...

Page 4: ... the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit ...

Page 5: ...ed ON Prime Switch on pressure control box AND OR Applicator Switch near end of material hose The pressure control will limit the sprayer to 1 000 psi 69 bar stopping the pump whenever pressure limit is reached Flow rate is dependent on engine speed and the setting of the pump control knob 1 Flow 3 fully clockwise allows the pump to run continuously with minimal pulsation 2 Flow 2 near middle of t...

Page 6: ...see manual 313889 When Top Coat Pump is Installed Pump will only run when on off switch is in ON posi tion and pump control is rotated clockwise away from OFF position Pump control setting adjusts sprayer pressure a Rotating knob fully clockwise allows sprayer to reach maximum working pressure of 3300 psi 228 bar 22 8 MPa b Settings below maximum will lower system pressure Pump will run whenever s...

Page 7: ... 3 Pump Control Knob 4 Heavy Texture Material Hose used with Base Coat Pump 5 Applicator Switch used with Base Coat Pump on Hose 6 Applicator Base Coat Model 257369 7 Pump Base Coat 8 Over Pressure Relief Valve 9 Pump Top Coat 10 Spray Gun Top Coat 11 Paint Texture Material Hose used with Top Coat Pump 12 Prime Drain Valve 13 Air Spray Gun 24R054 14 Engine Throttle Lever Material Flow ...

Page 8: ...or ti14357a 1 2 3 4 5 6 9 10 7 8 11 1 Applicator 2 Air Hose Adapter and Air Adjustment Valve 3 Airless Filter or Air Passage Plug 4 Filter Support 5 Airless Spray Assembly 6 Airless Spray Tip Nozzle 7 Air Nozzle 4 mm 6mm 8mm 10mm 8 Air Nozzle Cleaner 9 Cleaning Brush 10 Cleaning Ball 11 Retaining Nut ...

Page 9: ... 7 10 8 ti21036a 1 HTX2030 Air Spray Trigger Gun 2 Nozzle Size 1 Size 2 Size 3 3 Adapter Housing 4 Ring Retaining Nozzles 5 Tip Disc Spray 1 8 in 3 mm 1 4 in 6 3 mm 5 16 in 8 mm 3 8 in 9 5 mm 6 Ring Retaining Spray Discs 7 Air Adjustment Valve 8 Trigger Latch On 9 HTX Swivel Assembly 10 Air Control Ball Valve 11 Flow Adjust Knob 12 Trigger ...

Page 10: ...n splash in eyes or skin and cause serious injury Keep hands clear of pressure relief valve and always wear safety glasses NOTE If you suspect spray tip nozzle or hose is com pletely clogged or that pressure has not been fully relieved after following the previous steps cover the connection at end of hose with a heavy rag and very slowly loosen connection The equipment must be grounded to reduce t...

Page 11: ...un to relieve pressure 4 Lock gun trigger safety Open pressure prime drain valve Leave valve open until ready to spray again NOTE If you suspect that the spray tip nozzle or hose is completely clogged or that pressure has not been fully relieved after following the previous steps VERY SLOWLY loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen com plete...

Page 12: ...e fuel valve to OPEN 2 Move choke to CLOSED 3 Set throttle to FAST 4 Set engine switch to ON 5 Pull starter rope 6 After engine starts move choke to OPEN 7 Set throttle to desired setting ti5248a ti5249a ti5250a ti3315a ti5263a ti5264a ti5251a ...

Page 13: ...d other curing materials can harden within the drain valve while spraying At least once per hour stop spraying and open the drain valve to flush out the older material 3 Pour mixed material into supply pail under sprayer 4 Place pump suction tube into mixed material NOTE For best results with aggregate remove strainer Prime Pump 1 Start gasoline engine and adjust speed to half throt tle Turn prime...

Page 14: ... With Airless Tip 1 Install filter and tip extension 2 Insert metal seat and OneSeal Insert Switch Tip Screw assembly onto applicator 3 Turn drain valve to SPRAY and turn on off switch to ON Turn pump control knob clockwise and or adjust engine speed until desired material delivery rate is achieved 4 Spray test pattern Aim applicator at floor Turn applicator switch ON and move applicator to spray ...

Page 15: ...move cap and install air valve assembly 4 Turn air valve OFF Connect applicator to material hose and air hose Air supply minimum require ments vary with material thickness and desired thickness 5 Turn on off switch ON 6 Hold applicator over material pail and turn pump ON using applicator switch on hose 7 Turn pump control clockwise until desired material delivery rate is achieved ti11714a ti11715a...

Page 16: ...w to prevent material from back flowing into air passages of gun 6 Turn pump control clockwise and adjust engine throttle to lowest setting until desired material deliv ery rate is achieved NOTICE IF PUMP IS STOPPED LONGER THAN 3 MIN UTES TO AVOID PUMP PLUGGING Relieve pressure in the pump See Pressure Relief procedure page 10 Recirculate the material by pumping back into original material contain...

Page 17: ...ize if pressure adjustment can not eliminate heavy edges 4 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Use strokes over lapped by 50 Start gun movement before trigger ing gun and release trigger before stopping gun movement NOTICE Keep gun triggered as much as possible to prevent pack out If gun has not been triggered for longer than 3 minutes perform Pressure Relief...

Page 18: ...cator from material and air hoses 5 Base Coat Pump Disconnect material hose from pump outlet 6 Insert wet cleaning ball into hose Base Coat Only Connect material hose to pump outlet 7 Hold material hose over waste pail 8 Turn on off switch ON and prime switch ON or applicator switch on material hose ti10796b ti13644a ti14284a ti21040a ti13639a ti13643a ti13638a ti13640a ti10795b ...

Page 19: ... off switch ON Base Coat Pump Turn prime switch ON or appli cator switch on material hose 13 Run pump until clean water flows from applicator 14 Add additional water and repeat steps 12 13 if nec essary 15 Open prime drain valve and turn prime switch ON to flush valve 16 Turn on off switch OFF when valve is thoroughly flushed 17 Open over pressure relief valve and turn prime switch ON to flush val...

Page 20: ... thoroughly flushed 20 Clean hardened material from applicator nozzles with air nozzle cleaner ti11810a ti11811a ti21035a NOTICE Do not use air nozzle cleaner to clean applicator check valve or airless spray tip nozzle Damage will occur Remove air check valve from applicator to clean hardened material from interior of applicator ti13642a ...

Page 21: ...sure is less than 60 psi 4 bar 0 4 MPa NOTE Information other than pressure cannot be accessed if applicator switch is ON And if system pres sure is greater than 200 psi 14 bar 1 4 MPa the dis play will revert back to pressure after 3 seconds 3 Short press DTS button to display installed pump 4 Short press DTS button to move to Engine RPM 5 Short press DTS button to return to Pressure To Change Pr...

Page 22: ...hort press DTS button and Top Coat hours dis play Short press DTS button and Engine hours display 7 Short press DTS button and LAST ERROR scrolls through display followed by stored error message and error code This information cycles repeatedly until cleared See page 23 for error code explanations 8 Press and hold DTS button until CLEAR ERROR NO ERROR CODE scrolls through the display and error cod...

Page 23: ...re varies with tip size and pressure control setting Normal operation Spray Top Coat Only Sprayer stops Engine is running Pressure greater than 4500 psi 310 bar 31 MPa 1 Check fluid path for clogs 2 Use Graco paint hose 3 8 in x 50 ft minimum Smaller hose or metal braid hose may result in pressure spikes 3 Replace transducer if fluid path is not clogged and proper hose is used Sprayer stops Engine...

Page 24: ...ect oil vis cosity WEEKLY Remove engine air filter cover and clean element Replace element if necessary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local Honda dealer AFTER EACH 100 HOURS OF OPERATION Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SPARK PLUG Use only B...

Page 25: ... in tip 3 guns with 0 027 in tip 4 guns with 0 023 in tip Inlet Paint Strainer Base Coat Pump 2 in npsm 5 mesh sst Top Coat Pump 1 in npsm 8 mesh sst Pump Inlet Size Base Coat Pump 2 in QD Camlock male coupler Top Coat Pump 1 in 11 5 npsm Fluid Outlet Size Base Coat Pump 1 in QD Camlock male coupler Top Coat Pump 3 8 npsm Wetted Parts zinc plated carbon steel PTFE nylon polyurethane UHMW polyethyl...

Page 26: ...Notes 26 313888E Notes ...

Page 27: ...Notes 313888E 27 Notes ...

Page 28: ...any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any br...