Graco ProMix Auto Series, Service Parts

Page 1: ...of plural component coatings For professional use only For use in explosive atmospheres except the EasyKey Important Safety Instructions Read all warnings and instructions in this manual Save these in...

Page 2: ...ing 14 Circuit Board Indicators 15 Service 18 Before Servicing 18 After Servicing 18 Replacing Air Filter Element 19 EasyKey Display 20 Smart Fluid Panels 22 Schematics 28 Pneumatic Diagram 28 ProMix...

Page 3: ...the lowest rated fluid manifold component Refer to the component pressure ratings below Example Model WP 1640 has a maximum working pressure of 3000 psi 21 MPa 207 bar Check the ID plate on your EasyK...

Page 4: ...talysts 3 2 High Pressure Catalysts 4 4 High Pressure Catalyst 0 No 1 Yes 249970 RoboMix II Color Change Kit for 2 colors 15G701 Ratio Check Kit for RoboMix II nylon 249971 RoboMix II Color Change Kit...

Page 5: ...quipment until you identify and correct the problem Keep a fire extinguisher in the work area INTRINSIC SAFETY Only models with a G3000 or G3000HR for both A and B meters are approved for installation...

Page 6: ...and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not oper...

Page 7: ...nel Manual Description 311079 ProMix Auto Setup and Operation 311189 ProMix Auto Service Parts 310654 Fluid Mix Manifold 310655 Dispense Valve 308778 Volumetric Fluid Flow Meter 310696 Coriolis Flow M...

Page 8: ...amount of time that is allowed for a dose to occur before an alarm occurs Ethernet a method for directly connecting a computer to a network or equipment in the same physical location Fiber Optic Commu...

Page 9: ...nge module to the mix manifold during a color or catalyst change PreMix Fill refers to the time required to fill the lines from the color or catalyst change module to the mix manifold Purge when all m...

Page 10: ...olate the solvent fluid supply 5 Initiate purge sequence following the Purging section in the ProMix Auto Operation Manual 311079 6 Verify the solvent pressure is reduced to 0 FIG 2 Wall Mount Fluid S...

Page 11: ...ief Procedure on page 10 2 Close main air shutoff valve on air supply line and on ProMix Auto 3 Shut off ProMix Auto power 0 position FIG 4 4 If servicing EasyKey Display also shut off power at main c...

Page 12: ...nts A and B is displayed in liters or gallons based on the units set in Advanced Screen 4 Grand total cannot be reset There are no selectable settings on the Report Screen For Additional Information S...

Page 13: ...pense Valve A 16C Air Purge Valve 20A Sampling Valve A KA Air Purge inlet 44A Dump Port A option Component B Side B Supply Line B connection CB Fluid Filter B 100 mesh DB Check Valve B EB Flow Meter B...

Page 14: ...ctly go to Cause 4 Valves should snap open and shut quickly If the valves actuate slowly it could be caused by Air pressure to the valve actuators is too low See Cause 1 Solenoid is clogged Make sure...

Page 15: ...9190 Fluid Plate S2 Force software upgrade when held at power on Not at power on hold for 10 seconds to reset pressure flow table D4 1 second heartbeat D44 Dispense A D43 Dispense B D34 Purge A Air D3...

Page 16: ...9 Part Number 249190 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 5 2 2 2 2 2 8 5 2 2 5 2 2 2 2 2 2 2 5 2 2 5 2 2 2 5 2 2 2 0 7 2 3 2 2 2 2 2 5 5 5 4 2 2 3 54054 2 2 2 7 42 02 2 2 5 5 2 2 2 2 2 2 4 054 2 4 2 054 4 0...

Page 17: ...0 7 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 5 2 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 2 1 1 5 5 2 2 5 5 5 5 80 3 0 24 80 3 0 24 37 37 5 5 5 5 5 5 5 5 23 23 4 54 4 54 2 2 4 4 40 40 2 2 9 9 37 37 2 2 5...

Page 18: ...shut off power at main circuit breaker After Servicing After servicing the system be sure to follow the Start Up checklist and procedure in the ProMix Auto Operation manual To avoid electric shock tur...

Page 19: ...rize air line FIG 12 FIG 14 5 Screw filter bowl B on securely Install cover A NOTE There are three air filter elements two on the Solenoid Air Supply Control part no 570122 and one on the Wall Mount F...

Page 20: ...s key 3 Remove display board chip C FIG 15 with removal tool a Press removal tool into flash chip socket open holes b Squeeze the tool to grip the chip and carefully pull it straight out of the socket...

Page 21: ...tion Replacing Power Supply Fuses 1 Follow Replacing Power Supply Board steps 1 4 2 Remove the fuse F1 F2 F3 or F4 from its fuse holder FIG 16 3 Snap new fuse into holder 4 Follow Replacing Power Supp...

Page 22: ...Close main air shutoff valve on air supply line and on ProMix Auto 3 Relieve air pressure in system by decreasing air pressure to 0 via the Air Supply Control 4 Shut off ProMix Auto power 0 position...

Page 23: ...g blue with blue black with black and hand tighten connectors E FIG 23 and FIG 23 7 Reassemble control board cover with 6 screws 5 FIG 20 RoboMix Fluid Panel only 8 Reassemble Fluid Panel page 24 9 Tu...

Page 24: ...roMix Auto Electrical Schematic page 29 6 Reassemble control board cover Reassemble Fluid Panel 1 Slide the cover 3 back into place 2 Secure the cover 3 and panel with the 4 screws 4 FIG 26 and FIG 19...

Page 25: ...meter inlet P 7 Unscrew meter 1 from dispense valve connector H FIG 28 8 Service meter as instructed in the meter manual Installing 9 Screw meter 1 securely onto the dispense valve connector H using...

Page 26: ...behind the fluid manifold 6 Remove fluid manifold 5 7 Service fluid manifold as instructed in the Fluid Mix Manifold manual Installing 1 Install the 3 screws behind the fluid manifold 2 Secure fluid...

Page 27: ...id Valve s 1 Disconnect air FF and fluid lines CC and GG from color change fluid valves 2 Service color change valves as instructed in the following manuals Installing 1 Connect air and fluid lines NO...

Page 28: ...3 6 2 8 534 5 2 3 0 3 0 4 5 4 5 052 6 6 3 6 3 0 4 5 5 0 6 6 04 3 6 3 0 4 5 3 6 6 3 0 4 5 3 6 6 3 0 4 5 3 6 052 6 6 04 7 0 9 3 0 4 5 2 2 2 2 2 2 2 2 2 3 6 4 2 42 2 6 6 34 3 2 2 2 2 2 2 2 2 3 6 4 2 2 2...

Page 29: ...9 10 11 J4 DIG OUT SUPPLY PURGE COLOR CHG ACTIVE MIX ACTIVE MIX READY ALARM GENERAL ALARM POTLIFE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J1 DIG IN COM MIX PURGE COLOR CHANGE RECIPE BIT 0 RECIPE BIT 1 REC...

Page 30: ...regulator P 570122 Air supply control R 15G612 Color change network cable 50 ft S 15G619 Color change network cable 3 ft T 15G711 IS power cable 100 ft U 15G710 F O cable 100 ft V 15G611 Flow control...

Page 31: ...Parts 311189L 31 TI6802B TI7281A See Detail below A B C D E F G H J K L M N P R S T Ref U Ref V W U T S Ref X...

Page 32: ...control R 15G612 Color change network cable 50 ft S 15G619 Color change network cable 3 ft T 15G711 IS power cable 100 ft U 15G710 F O cable 100 ft V 15G611 Flow control cable 10 ft W 15G869 Ethernet...

Page 33: ...Parts 311189L 33 TI6803b TI6809a See Detail below A B C D G H J K L M N P W U T R X...

Page 34: ...head 22 15D320 CABLE fiber optic 1 23 15G443 BRACKET valve mount 24 287394 VALVE dispense 25 15G534 LABEL identification 1 26 CONNECTOR plug 4 position 1 27 CONNECTOR plug 6 position 28 CONNECOTR plug...

Page 35: ...Parts 311189L 35 TI7149a 21 20 19 24 23 9 9 2 6 29 10 11 12 5 15 27 28 26 14 29 17 1 3 4 25 38 8 7 37 34 31 35...

Page 36: ...nual 308778 1 244292 G3000HR Flow Meter 234566 only see manual 308778 1 2 195283 Shield 1 4 166846 Adapter 1 4 npt x 1 4 npsm 1 5 114339 Swivel Union 1 4 npt x 1 4 npsm 1 6 501867 Check Valve 1 4 18 n...

Page 37: ...C06061 MUFFLER 2 6 FITTING connector male 1 7 117356 VALVE solenoid 12 VDC 4 8 114230 MANIFOLD solenoid 1 9 552183 PLATE 400 series MAC 2 10 100139 PLUG pipe 7 11 114263 FITTING connector male 8 12 SC...

Page 38: ...1 625 22 SCREW cap SCH M6 x 8 4 23 SCREW mach BDGH 6 24 WASHER metallic 4 25 514619 NUT acorn 4 40 nylon 4 26 PLUG button LDPE 1 27 501867 VALVE check 2 28 115223 FITTING elbow 3 8T x 1 4FNPT 2 29 166...

Page 39: ...2 1 2 2 2 249828 4 2 1 2 8 2 2 1 2 2 1 1 249829 5 1 2 4 10 1 3 1 1 1 4 1 1 249830 6 3 6 12 2 1 2 2 6 1 1 249831 5 1 2 4 10 1 3 1 1 1 4 1 1 1 1 249832 6 3 6 12 3 2 2 6 1 1 1 1 TI7183a 14 15 11 16 10 4...

Page 40: ...Parts 40 311189L Notes...

Page 41: ...1970 PLUG pipe HDLS 2 4 504235 FITTING tube bulkhead female 1 5 116716 FITTING elbow 90 degree 1 6 692068 VALVE DDV surface mount 4 7 119159 SWITCH solvent 1 8 MANIFOLD 1 9 501867 VALVE check 2 10 510...

Page 42: ...5 4 6 111307 WASHER lock M5 8 8 C19293 NUT machine hex 10 32 UNF 6 9 WIRE grounding door 1 10 253025 DISPLAY kit 1 11 15D568 ALARM 1 12 118334 LABEL warning 1 13 223547 WIRE grounding unit 25 ft 7 6 m...

Page 43: ...Parts 311189L 43 1 2 12 15 14 11 Alarm 4 9 14a 14c 14b 8 3 6 5 6 TI4530b 10 19 20 17 19 14d 14f 14e...

Page 44: ...gulator 1 13 NEEDLE regulator 1 14 BRACKET flow control 1 15 15F806 PLUG regulator 1 16 168881 GASKET non metallic 1 17 178321 DIAPHRAGM regulator 1 18 249179 BOARD circuit assembly 1 19 120013 VALVE...

Page 45: ...15G561 PLATE blanking manifold 6 249437 BOARD circuit assembly 1 7 109193 FITTING tube male elbow 8 597151 FITTING elbow 1 9 120081 CONNECTOR plug 16 position 1 10 100139 PLUG pipe 1 12 113783 SCREW...

Page 46: ...Parts 46 311189L Notes...

Page 47: ...Meter G3000HR G250HR Meter Coriolis Meter 75 3000 cc min 0 02 0 79 gal min 38 1500 cc min 0 01 0 40 gal min 20 3800 cc min 0 005 1 00 gal min External Power Supply Requirements 85 250 Vac 50 60 Hz 2...

Page 48: ...orkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS O...