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20

309916

Parts List

Ref

No

Part No. Description

Qty

Ref.

No.

Part No. Description

Qty.

1

116139

GRIP, handle

2

2

117630

SCREW, torx, tri--lobe

4

3

15C900

SUPPORT, motor, top

1

4

15C889

SUPPORT, motor, bottom

1

5

15C664

COOLER, air

1

6

198693

HANDLE, slide, engine

2

7

15C878

FRAME

1

8

801504

FOOT, rubber

6

9

287244

KIT, hopper, texture

1

10

116478

WHEEL, pneumatic

2

11

101242

RING, retainer

2

12

117365

WASHER

2

13

246887

PUMP, diaphragm, 1040

1

14

246888

COMPRESSOR, air

1

14a

118627

KIT, filter (contains 2 filters)

1

14b

118628

KIT, compressor rebuild

1

14c

287845

KIT, piston, compressor

1

replacement

15

118449

FITTING, elbow

2

16

15C759

COUPLING, pump

1

17

113696

PIN, ball, coupler

1

18

15C799

ROD, clamp

1

19

15C797

BRACKET, swivel

1

20

118436

FITTING, elbow, female

1

21

118438

REGULATOR, unloader

1

22

15D011

HOSE, coupled

1

23

118445

HOSE, coupled, JIC

1

24

15D985

COUPLING

1

25

118457

GAUGE, panel, mount

2

26

118576

VALVE, safety

1

27

169970

FITTING, air line

1

28

15B565

VALVE, ball

1

29

104641

FITTING, bulkhead

2

30

113029

NIPPLE, 1/4 x 1/4 NPT

1

31

115242

REGULATOR, air, 1/4 NPT

2

32

115244

NUT, regulator

2

33

118486

FITTING, elbow, push

2

34

118481

FITTING, push

2

35

15C970

TUBE, air, pump regulator

1

36

15C971

TUBE, air, regulator

1

37

15C969

TUBE, air, pump

1

38

15C968

TUBE, air

2

39

118458

FITTING, elbow, male

1

40

118482

FITTING, elbow, 45

_

1

41

118472

FITTING, tee

1

42

118484

FITTING, connector

2

43

116720

COUPLER, air, quick disconnect 1

44

287304

HOSE SET, twin line, (1 in. x 25 ft) 1

45

Y

15C992

LABEL, hopper

1

46

Y

15C993

LABEL, identification

1

47

Y

15C994

LABEL, identification

1

48

Y

15C995

LABEL, warning, compressor

1

49

Y

15C996

LABEL, warning, sprayer

1

50

15C844

COVER, holder, nozzle

1

51

118465

FITTING, elbow, nylon, hose

1

52

15C948

HOSE, exhaust

1

53

Y

15D089

LABEL, warning, hot

1

54

15D094

FILTER, hopper

1

60

118591

WASHER, flat

4

61

114653

SCREW, cap, flange

4

62

801546

BOLT, hx, hd

2

63

110996

NUT, hex, flanged

8

64

112395

SCREW, cap

4

65

111800

SCREW, cap hex hd

5

66

100132

WASHER, flat

6

67

101566

NUT, lock

3

69

112717

WASHER

1

70

100004

SCREW, cap, hex hd

1

71

113974

SCREW mach

4

73

114966

KNOB, pronged

1

74

111831

SCREW, cap, skt, button hd

1

75

103473

STRAP, tie, wire

1

76

248093

GUN, model 248082

1

238080

GUN, flex, model 248083

(not shown)

1

238807

GUN, pole, model 248084

(not shown)

1

77

112183

PLUG

4

78

15D366

PAD, isolator

1

79

104430

PIN, cotter

‘1

80

15D545

SHIELD, heat (not shown)

1

81

119063

INSULATOR, unloader, lever

1

Y

Replacement Danger and Warning labels, tags and

cards are available at no cost.

Accessories

248112

KIT, suction --

allows sprayer to

1

pump texture material directly out
of large container or trash can.

248117

HOSE, 3/8 in. x 50 ft with quick

1

disconnect --

allows compressor to

stay outside while sprayer is used
inside. Can use up to three (3),
50 ft sections with minimal performance
loss.

Summary of Contents for TexSpray GTX

Page 1: ...orking Fluid Pressure Model 248083 Sprayer with Graco Flex Gun 120 psi 8 27 bar Maximum Working Air Pressure 120 psi 8 27 bar Maximum Working Fluid Pressure Model 248084 Sprayer with Graco Pole Gun 120 psi 8 27 bar Maximum Working Air Pressure 120 psi 8 27 bar Maximum Working Fluid Pressure 309916K Related Manuals Pump 308479 Gun 310616 model 248082 308603 model 248083 and 248084 Operation 309915 ...

Page 2: ...minate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc D Keep the work area free of debris including solvent rags and gasoline D Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathi...

Page 3: ...nt where they could fail Such failure could cause serious injury or property damage See the Technical Data section on page 26 in this instruction manual and in all other equipment manuals Read the fluid and solvent manufacturer s warnings Personal Protective Equipment Wear appropriate protective equipment when operating servicing or when in the operating area of this equipment to help protect your...

Page 4: ...4 309916 Component Identification D C B K G F H U T N P ti3929b Y R S W A E Z J L M Q V ...

Page 5: ...m Pump K Material Outlet Option 1 L Material Outlet Option 2 M Air Cooler N Gun Air Outlet Quick Connect P Air Filter both sides Q Air Line Quick Connect R Engine Starter Cord S Motor Lock Knob T Material Pump Air Pressure Gage and Control Knob U Gun Air Pressure Gage and Control Knob V Sprayer Quick Connect Air In and AIr ON OFF Valve W Pressure Unloader Y Gun see manual 308878 Z Compressor Power...

Page 6: ...fore removing hopper allow unit to cool down and or remove compressor power pack from cart Removing Hopper 1 To remove hopper G release the latches on each side of coupler H 2 Lift hopper straight up off unit See Fig 1 Fig 1 H G ti3900a Installing Hopper 1 To install hopper position coupler over material outlet and slide it straight down over the fitting as far as it will go 2 Secure latches by pu...

Page 7: ...wer Pack 1 Disconnect air line quick connect fitting Q from compressor air quick connect fitting V See Fig 3 NOTE Quick connect fitting will become hot during operation see Burn Hazard page 3 Fig 3 ti3791a Q V 2 Loosen knob S by turning it counter clockwise relieving tension on the bracket See Fig 4 Fig 4 S 3 Push knob down See Fig 4 Fig 5 ti3892a 4 The Compressor Power Pack Z slides off back of c...

Page 8: ...and compressor power pack Z Remove any debris or dirt 3 Using handles lift compressor power pack Z onto cart frame Fig 6 ti3782a tabs 4 Slide Compressor Power Pack Z forward until front edge meets tabs Fig 6 5 Lift and turn motor lock knob S until Compressor Power Pack Z is securely attached to the cart 6 Attach air line quick connect fitting Q to compres sor air quick connect fitting V Fig 7 Fig ...

Page 9: ...ce Fill to the outer edge of the oil filler hole with SAE 10W 30 oil The engine oil capacity is 0 63 qt 0 60 liters Refer to the Honda Engines Owner s Manual for recommended oil weight 8 Reinstall the filler cap dip stick Tighten securely NOTE Running engine with a low oil level can cause engine damage The Oil Alertr system will automati cally stop the engine before the oil level falls below the s...

Page 10: ...10 309916 Pump Maintenance For pump maintenance troubleshooting and repair see diaphragm pump instruction manual 308479 A parts list and illustration for the pump is also included in this manual ...

Page 11: ...ct air lines Fig 10 Fig 10 ti3888a 4 Disconnect exhaust tube Fig 11 Fig 11 ti3889a 5 Remove 4 bolts holding pump to cart Fig 12 Fig 12 6 Lift pump straight up off cart Fig 13 Fig 13 Installing Pump 1 Lower pump on cart 2 Replace 4 bolts holding pump to cart 3 Reconnect exhaust tube 4 Reconnect air lines 5 Replace hopper page 6 ...

Page 12: ...ion fitting Fig 14 Fig 14 ti3820a 3 Remove right angle fitting Fig 15 Fig 15 ti3821a 4 Remove safety valve 5 Unscrew unloader valve and remove from fitting Fig 16 Fig 16 ti3822a Installing Unloader Valve 1 Replace unloader valve Use thread sealant to obtain a good seal 2 Replace safety valve 3 Replace right angle fitting 4 Replace compression fitting ...

Page 13: ... 4 Remove 2 bulk head nuts Fig 17 Fig 17 ee Note The cooler attaches to the Compressor Power Pack Z and the bulk head To avoid damaging tubing when servicing or accessing compressor always follow steps 4 and 5 first 5 Remove 4 set screws Fig 18 Fig 18 6 Remove screws securing bottom to Compressor Power Pack Z Separate the Compressor Power Pack Z from the bottom Fig 19 Fig 19 ...

Page 14: ...om frame bottom Fig 21 Fig 21 Installing Cooler NOTE Clean the cooler whenever the compressor is serviced 1 Install cooler in frame bottom 2 Replace screws 3 Align Compressor Power Pack Z with frame bottom Replace 4 screws 4 Tighten bulk head nuts 5 Attach air lines ee Fig 17 6 Install Compressor Power Pack Z on cart page 7 ...

Page 15: ...WARNING Pages 2 and 6 Removing Engine Compressor 1 Relieve Pressure page 6 2 Follow steps 2 5 page 13 first 3 Remove 4 bolts holding engine to frame Fig 22 Installing Engine 1 Install engine on frame 2 Insert and tighten 4 bolts Fig 22 ti3887a ...

Page 16: ... 2 Remove hopper page 6 3 Remove Compressor Power Pack page 7 4 Remove 9 16 bolt 62 and washer 66 from center of each rubber foot 8 Fig 23 Installing Feet 1 Replace with new rubber foot 8 from kit 2 Insert washer 66 and 9 16 bolt 62 Apply LocktiteR to bolt threads Tighten Fig 23 ti3793a 62 66 8 ...

Page 17: ...Note Worn or damaged filter should be replaced Use Filter Kit 118627 Installing Filter 1 Reinstall filter 2 Replace cover and screws Tighten screws Fig 24 ti3781a Compressor Repair and Replacement WARNING Pages 2 and 6 To repair compressor use Kit 118628 Refer to Thomas compressor manual provided To replace compressor piston assembly use Kit 287845 Note To reduce risk of damage when installing kit...

Page 18: ... page 6 Re move gun from material hose and cycle pump NOTE A plugged gun or nozzle may cause the hose and pump to plug If necessary flush hose and pump with clean water before cycling material through the hose with the gun removed Plugged hose or hose too small Relieve pressure page 6 Flush hose with clean water or try a 1 1 4 in hose Pump stops pumping Stalled pump Shut down system Relieve pres s...

Page 19: ...attern too fine or too much overspray Material too thin Thicken material Material must be mixed thoroughly to a consistency that immediately folds back in as you draw your finger through the surface of the material Air pressure at gun too high Decrease air to gun at gun fitting and or regulator Fluid delivery too low Increase nozzle size Increase air pressure to pump or decrease air to gun at gun ...

Page 20: ...e 1 40 118482 FITTING elbow 45_ 1 41 118472 FITTING tee 1 42 118484 FITTING connector 2 43 116720 COUPLER air quick disconnect 1 44 287304 HOSE SET twin line 1 in x 25 ft 1 45Y 15C992 LABEL hopper 1 46Y 15C993 LABEL identification 1 47Y 15C994 LABEL identification 1 48Y 15C995 LABEL warning compressor 1 49Y 15C996 LABEL warning sprayer 1 50 15C844 COVER holder nozzle 1 51 118465 FITTING elbow nylo...

Page 21: ...9 10 11 12 16 Detail A Detail A 18 19 50 62 65 66 67 70 73 74 45 49 54 46 20 21 23 26 60 53 44 14 14b 14c 1 5 2 4 3 6 61 63 64 71 17 48 15 24 47 ti3953b 76 Detail B Page 22 Detail E Page 23 Detail C D Page 23 77 63 78 79 14a 8 66 ...

Page 22: ...22 309916 Parts Drawing A A B B 25 32 31 29 30 43 27 28 33 38 36 40 34 39 37 37 42 33 36 35 38 41 Detail B Air Line Components 42 31 25 32 34 ...

Page 23: ...23 309916 Parts Drawing 69 65 13 ti3955a 51 52 75 ti3956a 22 ti3957a Detail C Pump Elbow Connections Detail D Exhaust Pipe and Connector Detail E Air Line Connection ...

Page 24: ...3 188839 COVER air aluminum 2 24 188608 SHAFT diaphragm sst 1 25 115643 SCREW M8 X 1 25 25 mm 1 in 12 101 188840 COVER fluid aluminum 2 102 188841 MANIFOLD inlet aluminum 1 103 188842 MANIFOLD outlet aluminum 1 104 188607 PLATE air side aluminum 2 105 188607 PLATE fluid side aluminum 2 106 115643 SCREW M8 X 1 25 25 mm 1 in 24 107 189044 BOLT M12 X 1 75 35 mm 1 38 in sst 2 108 104319 O RING PTFE 2 ...

Page 25: ...16 Pump Parts Drawing 1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 22 23 24 25 101 102 103 104 105 Y110 201 202 301 401 402 3 16 17 11 10 106 106 201 301 202 107 108 113 113 106 2 2 4 4 202 4 202 4 2 113 2 113 ...

Page 26: ...apacity Maximum 17 gallons 64 liters Maximum delivery with texture material 4 0 gpm 15 14 lpm Maximum delivery with water 40 0 gpm 151 4 lpm Dimensions Length 38 in 965 mm with handle Width 24 in 610 mm Height 40 in 1016 mm Weight With hoses and gun 185 lb 83 91 kg Without hoses and gun 165 lb 74 84 kg Without hoses gun and compressor power pack 90 lb 40 82 kg Compressor power pack only 75 lb 34 0...

Page 27: ...27 309916 Notes ...

Page 28: ...l or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment mate...

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