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Charging the Battery

3A1204E

7

Charging the Battery

Batteries are initially 50% charges to provide optimum 
battery life and require charging before first use. It takes 
approximately 45 minutes to charge a dead battery to 
80%, at which point it can be used.It will take approxi-
mately 75 minutes to fully charge a dead battery.

1.

Slide battery into charger as shown (light will turn on 
within 5 seconds).

NOTE:

 Batteries can remain in the charger, which 

automatically switches to maintenance mode. It is not 
recommended to store the battery in the charger for 
longer than one week.

NOTE:

 The amount sprayed with each battery varies 

depending on material, tip size, battery charge, and bat-
tery temperature. 1 battery fully charged will spray 
approximately 1 gallon when using the 515 tip with latex 
paint. You will get less when using a smaller tip or thin-
ner material. 

NOTE: 

The charger comes with a power cord adapter 

connected to the power cord. To switch from the AS3112 
connector to the 2-pin Euro CEE7 connector, pull off the 
adapter.

Charger Status Indicator Lights

Sprayer Status Indicator

NOTE:

 The indicator light is only visible when sprayer trigger is engaged. You must 

squeeze and hold the trigger

 to 

see the Sprayer Status Indicator.

Batteries may leak, explode, cause burns or cause an 
explosion if mishandled.

ti14990

To reduce the risk of electric shock, only use Graco 
batteries with the Graco charger. Do not insert any 
foreign objects into the adapter cup.

NOTICE

Do not place a wet battery in the charger. Damage to 
equipment will occur.

Label

Appearance

Description

Solid green light

Indicates a full charge. Use the battery or leave it in the charger. 
The automatic Maintenance Mode holds the batteries at full charge.

Flashing green light

Battery is charging, indicates 80% charge. 
Battery can be used.

Flashing red light

Battery is charging, indicates less than 80% charge. 
Do NOT use battery.

Solid red light

Battery is too hot or too cold to charge and must cool or warm up before 
charging. Leave battery in charger.

Light

Appearance

Description

No light

Normal operation.

Solid red

Battery is low on power and needs to be charged, or battery 
is too cold and must warm up prior to spraying.

Flashing red

Battery temperature is too high, or tip is clogged. 
See 

Troubleshooting

, page 21.

Summary of Contents for TrueCoat Pro-X 258850

Page 1: ...nstructions EN ti14773a WARNING WARNING WARNING WARNING Use only water based materials Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Spraying certain materials may cause static build up in the sprayer that can result in static shock to the user If this occurs first ensure the material has a flash point...

Page 2: ...prayer made by Graco Inc This sprayer is designed to provide superior spray performance with water based architectural paints and coatings This user information sheet is intended to help you understand the types of materials that can and cannot be used with your sprayer Before using this equipment be sure to read and follow the information on your container label and ask for a Material Safety Data...

Page 3: ...N INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the sprayer at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always engage the trigger lock when not sprayin...

Page 4: ...pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compa...

Page 5: ...Assembly 411 515 included E Tip Filter Reverse Threaded Fa Standard Suction Tube sprays ceilings and walls Fb Specialized Suction Tube sprays floors G Fine Finish Optimizer with Storage Cleaning Tool H Material Cup Cover and Seal J Material Cup 1 L K Prime Relief Valve L Power Cord Converter M Lithium Ion Premium Power Battery Charger N Material Cup Liners 5 included R Lithium Ion Premium Power Ba...

Page 6: ...nal pressure of 2 000 psi during use Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment to prevent serious injury Always engage the trigger lock when you stop spraying to prevent the sprayer from being triggered accidentally by hand or if dropped or bumped ti14999a ti14994a Trigger Locked Trigger Unlocked ti14995a red r...

Page 7: ...atus Indicator Lights Sprayer Status Indicator NOTE The indicator light is only visible when sprayer trigger is engaged You must squeeze and hold the trigger to see the Sprayer Status Indicator Batteries may leak explode cause burns or cause an explosion if mishandled ti14990 To reduce the risk of electric shock only use Graco batteries with the Graco charger Do not insert any foreign objects into...

Page 8: ...y water based materials Do not use materi als which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Spraying certain materials may cause static build up in the sprayer that can result in static shock to the user If this occurs first ensure the mate rial has a flash point greater than 100 F 38 C and does not state that it is FLAMMA...

Page 9: ...ial Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system It is important that you flush this material from the sprayer before using it for the first time 1 Fill material cup with water and thread onto sprayer 2 Put prime relief valve to UP position then hold trig ger in for 10 seconds 3 Put prime relief valve DOWN to spray position 4 Reverse spray ...

Page 10: ...ld result in poor spray pattern NOTE If pump fails to prime follow Alternate Prim ing Method page 19 and or Inlet Valve Cleaning page 20 Use only water based materials Do not use materi als which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Spraying certain materials may cause static build up in the sprayer that can result in s...

Page 11: ...k wise to install Turn right or clockwise to remove 3 Screw Tip Guard Assembly onto sprayer Tighten retaining nut until completely engaged with sprayer MATERIALS Thin Medium Heavy Thin stains semi transparent stains Enamels solid stains thin latex Heavy latex 411 213 413 315 515 Install Fine Finish Optimizer see page 9 ti14999a ti14994a NOTICE Make sure filter is completely screwed into the Tip Gu...

Page 12: ...ght Fanning sprayer to direct spray at angle causes uneven finish NOTE How fast you move the sprayer will affect spray application If material is pulsating you are moving too fast If material drips you are moving too slow See Troubleshooting page 21 Triggering Sprayer To achieve even spraying pull trigger after starting the stroke Release trigger before the end of the stroke Sprayer must be moving...

Page 13: ...put prime relief valve DOWN to spray position and resume spraying 6 If tip is still clogged you may have to repeat steps 1 5 and rotate the tip from SPRAY to UNCLOG several times Repeat step 1 to release pressure remove and clean filter or replace with new tip assembly NOTE Filter assembly is reverse threaded Turn left or counter clockwise to install Turn right or clockwise to remove 7 If obstruct...

Page 14: ...AMMABLE on the packaging For more information about your material request MSDS from dis tributor or retailer Spraying certain materials may cause static build up in the sprayer that can result in static shock to the user If this occurs first ensure the material has a flash point greater than 100 F 38 C and does not state that it is FLAMMABLE anywhere on the package If still feeling a static shock ...

Page 15: ...ogged use the fine finish optimizer tool or a paper clip to clear the holes 13 Remove Spray Tip Guard Assembly and clean with water or flushing fluid A soft brush can be used to loosen and remove dried material if needed 14 Replace tip assembly 15 If you used the Fine Finish Optimizer remove and clean optimizer with water or flushing fluid and a brush Reconnect intake tube To avoid serious injury ...

Page 16: ... to UNCLOG position put prime relief valve DOWN to spray position and aim sprayer into waste area Pull trigger for 1 2 seconds 4 Properly dispose of used Pump Armor mixture from material cup and rinse cup with water 5 Store sprayer indoors in a cool dry place Store in an upright position only NOTE For prolonged battery life lithium ion batter ies should be stored at half charge in an environ ment ...

Page 17: ...ceilings 11 16D558 Lithium Ion Premium Power Battery 12 16E403 Sprayer Cup Seal 13 24D425 Cover with seal included in 17 and 18 13a 16C650 Material Cup Cover Seal included in 17 and 18 14 124783 Power Cord Converter 15 24E609 Warning Labels Kit ENG FRE SPA 24H996 Warning Labels Kit CHI JAP KOR 16 16G615 Lithium Ion Battery Charger 240 VAC 16D559 Lithium Ion Battery Charger 120 VAC 17 16D560 Materi...

Page 18: ...lock and pull relief valve UP to release pressure 2 Remove battery 3 Remove pump outlet cap 4 Use tool supplied to loosen and remove outlet valve fitting Installation 1 Screw outlet valve fitting into threads Use tool sup plied and tighten to 8 ft lb 11 N m 2 Press new pump outlet cap into place ti14994a ti14999a ti14996a ti15503a ti15506a ti15508a ti15507a ...

Page 19: ...erial comes out of the drain tube NOTE Material can shoot out of the drain tube when performing this procedure Be sure to wear appropriate safety equipment and point drain tube away from yourself when pulling the trigger 5 Thread the material cup back onto sprayer 6 Trigger the gun for 10 seconds then release the trig ger and put the prime relief valve DOWN to spray position 7 Reverse spray tip to...

Page 20: ... ring c and top of inlet fitting d Installation NOTE Before installing make sure o ring c is installed on inlet valve b 1 Place inlet valve b with spring a on top of inlet fit ting d Push inlet fitting up into pump cavity 2 Hold inlet in place and turn sprayer upside down Remove inlet fitting and visually check to see that inlet valve has seated correctly 3 Replace inlet fitting and use wrench and...

Page 21: ... is missing or improperly installed Make sure Suction Tube is properly installed Inlet valve is stuck from material residue left in sprayer Use a pencil or thin rod to lightly push on inlet valve to make sure it moves up and down freely See Inlet Valve Cleaning page 20 Tip is not in SPRAY position Turn tip to SPRAY position Tip is clogged See Unclogging Tip Guard Assembly page 13 Suction Tube scre...

Page 22: ...when battery is inserted Damaged battery Replace battery Problem Cause Solution Problem Cause Solution Spray pattern is pulsating Fine Finish Optimizer is installed while using an incompatible material Operator is moving too fast while spraying Make sure material is compatible See Revers ible Tip Selection Chart page 11 Slow speed of movement Spray pattern has tails Fine Finish Optimizer is instal...

Page 23: ...e end Excess material has accumulated on Spray Tip Guard Assembly Tip filter is partially clogged Tip Guard Assembly not threaded com pletely onto sprayer Seat is worn See Shutdown and Cleaning page 14 Clean or replace filter See page 13 See Install Tip Guard Assembly page 11 Replace Spray tip Tip continues to drip or ooze material after trigger is released Sprayer is worn out Replace sprayer Spra...

Page 24: ...idity non condensing Sound Pressure Level 79 5 dBa for sound power level add 11 dBa Vibration Level Acceleration Less than 8 2 feet s2 2 5 m s2 Charger Charging Time 45 75 minutes Power Source 240 VAC 120 VAC Battery Voltage 18 VDC Lithium Ion Capacity 2 4 Ah 43 2 Wh Pump damage will occur if fluid freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions Ch...

Page 25: ...Notes 3A1204E 25 Notes ...

Page 26: ...Notes 26 3A1204E Notes ...

Page 27: ...Notes 3A1204E 27 Notes ...

Page 28: ...tion prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURP...

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