Graco XM, Installation-Parts

Page 1: ...For spraying two component epoxy and urethane protective coatings in non hazardous locations See page 6 for model information See page 31 for maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ...

Page 2: ...ontrol Assembly 10 Air Controls 11 User Interface 12 Pressure Relief Procedure 14 Flush Mixed Material 16 Installation and Setup 18 Connect Air Lines 18 Connect Fluid Hoses 18 Connect Air Hoses 18 Connect Sensor Cables 18 Operation 19 Repair 19 Schematics 19 Parts 20 XMA_00 and XMB_00 Parts 22 XME_00 and XMF_00 Parts 23 XMG_00 and XMH_00 Parts 24 Accessories and Kits 25 Dimensions 28 Technical Dat...

Page 3: ... Guns Instructions Parts 312769 Feed Pump and Agitator Kits Instructions Parts 312794 Merkur Pump Assembly Instructions Parts 406699 7 Gallon Hopper Installation Kit Instructions Parts 406739 Desiccant Kit Instructions Parts 313258 Electric Heated Hose Power Supply Kit Instructions Parts 313259 Hopper or Hose Heat Circulation Kit Instructions Parts 312770 Lower Strainer and Valve Kit Instructions ...

Page 4: ...use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SPECIAL CONDITIONS FOR SAFE USE To prevent the risk of electrostatic sparking the equipment s non metallic parts must be cleaned with only a damp cloth Refer to the Viscon HP Heater manual for special conditions for safe use ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the syste...

Page 5: ...ributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pul...

Page 6: ...l able accessories and kits XM OEM sprayers are not approved for use in hazard ous locations XM E A 00 First and Second Digits Third Digit Fourth Digit Fifth and Sixth Digits System Choice See Table 1 for lower models Control Box Choice Pump Set hose gun Pump Filters Remote Manifold Control Box Always 00 XM OEM plural com ponent sprayer without a frame A no pumps A Wall Power Supply B no pumps D A...

Page 7: ...n container Use moisture proof hoses specifically designed for ISO such as those supplied with your system Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Never use solvent on one side if it has been contam inated from the other side Always park pumps when you shutdown Always lubricate threaded parts with Part 217374 ISO pump oil or gre...

Page 8: ... equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers and outlet filter after flushing Flush Mixed Material page 16 Check with your material manufacturer for chemical compatibility Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side NOTE If the amine will switch between the two sides see Flush Mixed Material ...

Page 9: ...l Assembly see Fluid Control Assembly page 10 C Control Box D User Interface Display see User Interface Display page 13 E Air Controls see Air Controls page 11 F Air Inlet Manifold Assembly 68 Air Line 69 Air Line FIG 1 Typical OEM Sprayer Components A B C F E D r_xmaa00_313292_2a 68 69 ...

Page 10: ...lve A AD Recirculation Valve B AE Sampling Valve A AF Sampling Valve B AG Restriction Valve AH Mix Manifold Shutoff Check Valve A AJ Mix Manifold Shutoff Check Valve B AK Solvent Shutoff Valve AL Pressure Sensor hidden FIG 2 Fluid Control Assembly AB AD AF AG AJ AK AA AC AE AH AL r_XM1A00_312359_313289_18A ...

Page 11: ...r On Off Control CB Solvent Pump Air On Off Control CC Inlet Air Pressure Gauge CD Main Pump Air Regulator CE Main Pump Air Regulator Gauge CF Solvent Pump Air Gauge CG Solvent Pump Air Regulator FIG 3 Air Controls CA CB CC CD CE CG CF r_XM1A00_312359_313289_14A ...

Page 12: ...n run or setup modes DG Function Activates mode or action represented by the icon above each of the four buttons in the LCD DH Up Down Move between selection boxes drop down fields and selectable values within Setup screens DJ Setup Key Lock Change ratio or enter Setup mode DR USB Port Connection for data download Use only in non hazardous areas Call out LED Function DK Blue Pump active on pump is...

Page 13: ... manual 312359 Main Display Screen Components The following figure calls out the navigational status and general informational components of each display screen FIG 5 Main Display Screen Components Current Date and Time Navigate to screens within same group Go back one screen Current Status Bar Navigational Bar Function Display Remaining Potlife Time ...

Page 14: ...ieve pressure in material hoses 8 Engage trigger lock Relieve Pump Fluid Pressure and Flush Mix Hose 9 Close mix manifold valves AH AJ then open sol vent flush valve AK on mix manifold 10 Open solvent flush ball valve CB Use lowest pres sure needed to flush material out of hose 11 Disengage trigger lock Follow Flush Mixed Material procedure prior to reliev ing pressure Follow Pressure Relief Proce...

Page 15: ...lash guard in place Trigger gun to flush mixed material out of line with clean solvent 13 Shut off solvent pump air control valve CB 14 Repeat steps 11 and 12 Then continue to step 15 15 Close solvent flush valve AK on mix manifold 16 Release any residual gun pressure and engage trig ger lock AK ti1949a ...

Page 16: ...en solvent pump air valve CB Pull out and slowly turn solvent pump air regulator CG clock wise to increase air pressure Use lowest possible pressure 5 Disengage trigger lock and trigger gun into a grounded pail Use a pail lid with a hole to dispense through Seal around hole and gun with a rag to pre vent splash back Be careful to keep fingers away from front of gun Flush out mixed material until c...

Page 17: ...7 6 Close solvent pump air valve CB and solvent shut off valve AK at mix manifold Trigger spray gun to relieve pressure 7 Engage trigger lock 8 Disassemble and clean spray tip with solvent by hand Reinstall on gun AK ti1949a ...

Page 18: ...assembly E and the control box Connect Fluid Hoses Use the following illustration as a guide to connect the fluid hoses Connect Air Hoses Connect air hose 12 between air inlet manifold and air controls assembly Hose called out as 12 C Connect air hose 12 between air controls assem bly and both air motors Hose called out has 12 A and 12 B Connect Sensor Cables Connect pressure and temperature senso...

Page 19: ...Component Sprayer Operation manual 312359 Repair For maintenance troubleshooting and repair instruc tions see XM Plural Component Sprayer Repair Parts manual 313289 Schematics See XM Plural Component Sprayer Repair Parts man ual 313289 for all electrical schematics ...

Page 20: ...Parts 20 Parts 3 4 38 7 65 2 38 5 38 12 12 6 66 67 15 73 8 9 33 30 32 12 14 12 10 36 37 34 35 17 31 11 12 1 FRONT VIEW REAR VIEW FRONT VIEW REAR VIEW ...

Page 21: ...Parts 21 48 47 45 44 49 46 43 27 28 25 26 20 19 20 52 51 50 XM_D00 Systems Only XM_A00 Systems Only 24 22 23 22 29 ...

Page 22: ...306 FILTER power 1 29 15V779 CABLE I S CAN female female 34 in 1 38 112958 NUT hex flanged 11 40 15X393 LABEL warning USB 1 41 15X126 LABEL codes 1 42 15W598 LABEL warning 1 43 156971 NIPPLE short 1 44 115243 REGULATOR air 1 4 npt 1 45 112307 ELBOW street 1 8 nptf x 1 8 nptm 1 46 15W017 VALVE safety regulator 1 47 115841 ELBOW swivel male 1 4 npt 1 48 104655 GAUGE pressure air 1 49 156823 UNION sw...

Page 23: ...8 CABLE I S CAN female female 20 in 1 23 15V782 CABLE I S CAN male female 20 in 1 24 15V783 CABLE male female 39 in 1 25 15V747 POWER SUPPLY assy 24Vdc 2 5A 60W 1 26 100035 SCREW machine pan hd 4 27 15X407 CABLE power 1 28 115306 FILTER power 1 29 15V779 CABLE I S CAN female female 34 in 1 30 257150 ROD tie 6 31 101712 NUT lock 5 8 in 11 unc 6 32 15H392 ROD adapter 2 33 244819 COUPLING assy 2 34 2...

Page 24: ... CABLE I S CAN female female 20 in 1 23 15V782 CABLE I S CAN male female 20 in 1 24 15V783 CABLE male female 39 in 1 25 15V747 POWER SUPPLY assy 24Vdc 2 5A 60W 1 26 100035 SCREW machine pan hd 4 27 15X407 CABLE power 1 28 115306 FILTER power 1 29 15V779 CABLE I S CAN female female 34 in 1 30 257150 ROD tie 6 31 101712 NUT lock 5 8 in 11 unc 6 32 15H392 ROD adapter 2 33 244819 COUPLING assy 2 34 24...

Page 25: ...us materials from a with 55 gallon drum to an XM sprayer See manual 312769 for more information 5 1 Drum Feed Kit 256276 One 5 1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55 gallon drum to an XM sprayer See manual 312769 for more information Hopper Hose Heat Circulation Kit 256273 For circulating heated water through 20 gallon hoppers heated...

Page 26: ...e See manual 313343 for more information Alternator Conversion Kit 256991 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply See manual 313293 for more information Mix Manifold Kit 255684 See manual 312749 for more information Remote Mix Manifold and Carriage Kit 256980 For converting to a remote mix manifold kit with a pro tective guard See manual 31...

Page 27: ...Accessories and Kits 27 ...

Page 28: ...1 440 in 36 58 mm 1 440 in 55 37 mm 2 180 in 5 21 mm 0 205 in 8 X FULL R 380 36 58 mm 1 440 in 125 48 mm 4 940 in 100 84 mm 3 970 in DOSING MOUNTING PLANE MANIFOLD MOUNTING PLANE Fluid Control Assembly Mounting Plate r_xma000_313292_11a ...

Page 29: ... 440 in 4 X 5 16 18 UNC 2B 36 58 mm 1 440 in 36 58 mm 1 440 in 162 05 mm 6 380 in 36 58 mm 1 440 in 125 48 mm 4 940 in 8 X 5 16 18 UNC 2B Fluid Control Assembly Dosing Valve Assembly Mix Manifold Assembly r_xma000_313292_10a r_xma000_313292_9a ...

Page 30: ... mm 3 130 in 404 37 mm 15 920 in 19 05 mm 0 750 in 8 X FULL R 440 Air Control Assembly 254 00 mm 10 000 in 482 60 mm 19 000 in 387 35 mm 15 250 in 381 00 mm 15 000 in 176 28 mm 6 940 in 4 X FULL R 500 Control Box Assembly r_xma000_313292_8a r_xma000_313292_7a ...

Page 31: ... 1 70 1 100 psi 0 7 MPa 7 0 bar 90 psi 0 62 MPa 6 2 bar Maximum pump inlet fluid feed pressure 250 psi 1 7 MPa 17 bar Maximum air consumption at 100 psi 0 7 MPa 7 0 bar in scfm m3 min 70 scfm per gpm 1 96 m3 min per lpm Ambient temperature range Operating Storage 32 135 F 0 57 C 30 160 F 1 71 C Environmental conditions rating Indoor outdoor use Altitude up to 4000 m Maximum relative humidity to 99...

Page 32: ...anship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as se...