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6-6

Chapter 6: Maintenance and Service

Give special attention to the upper tubes of a hardtop or T-top frame. The area just below the 

top is shielded by the canvas or fiberglass top and does not receive the natural rinse that rainwater 
provides. Failure to thoroughly clean and maintain this area will allow contaminates that attack the 
aluminum to remain on the frame. 

For maximum protection on anodized aluminum, coat parts with a non-abrasive metal protector. 

The best protectors will displace moisture, remove contaminates, and leave a wax film protecting 
the anodized aluminum. Follow the application guidelines for the product you choose.

M

etal

 P

rotectors

:

Boeshield T-9

PMS Products Inc. 
76 Veterans Dr.  
Holland, MI 49423 
800-962-1732 
www.boeshield.com

Aluma Guard

Rupp Marine, Inc. 
4761 Anchor Ave. 
Port Salerno, FL 34992 
866-477-2678 
www.ruppmarine.com

Premier Polish

Aquatech by Nautical Choice 
6726 Netherlands Drive, Suite 200 
Wilmington, NC 28405 
800-853-7760 
www.aquatech-marine.com

  C A U T I O N

Do not use abrasive cleaning products, pads, steel wool or steel brushes. These products will 
damage the finish.

Fuel System

To determine whether a fuel flow problem is in your fuel system or your engine, follow this 

simple method. Connect a portable tank to the engine and operate the engine. If the problem 
persists, the likely cause is with the engine itself. If the problem goes away, the source must be in 
the boats’ fuel system. One component that should be inspected if a restriction occurs is the anti-
siphon valve. If fuel does not flow properly through this part, it must be cleaned and/or replaced.

  W A R N I N G

Do not remove the anti-siphon valve and replace with a regular barb. Modification or removal of 
the anti-siphon valve could allow a dangerous accumulation of fuel and vapors in the hull in the 
event of a fuel system leak.

Annually conduct a detailed inspection of fuel system components, especially those hidden 

from routine inspection. Replace any fittings, deteriorated hoses, clamps or connections 
immediately. Fuel filter/water separators should be replaced at least annually. 

Summary of Contents for Fisherman 216

Page 1: ...highly dependent on the operation maintenance and care of your boat so please read this manual thoroughly and keep it around for reference If you need further explanation or hands on help don t hesitate to ask the people at your Grady White dealership they have experience with the systems and operations of your boat If for any reason you need additional help please feel free to call us at the fact...

Page 2: ......

Page 3: ...signated Occupant Positions 2 6 Carbon Monoxide 2 7 Propeller Safety 2 8 Watersport Safety 2 8 Suggested Boating Classes And Reading Material 2 8 Chapter 3 General Information Fueling 3 1 Environmental Protection Agency 3 2 Pollution Regulations 3 2 Discharge of Oil or Hazardous Substances 3 2 Disposal of Plastics or Garbage 3 2 Trailering 3 2 Predeparture 3 3 Casting Off and Approaching The Dock ...

Page 4: ...ster 5 2 Yamaha Helm Master 5 4 Switch Panel 5 5 Chapter 6 Maintenance and Service General 6 1 Exterior Fiberglass Finish 6 1 Maintenance 6 1 Cleaning 6 1 Finish Waxing 6 2 Repairing 6 2 Bottom Paint 6 3 Canvas 6 3 Maintenance 6 3 Snaps and Zippers 6 4 Vinyl 6 4 Upholstery 6 4 Polyethylene Acrylic Vinyl 6 4 Scuppers 6 5 Caulking Gasket 6 5 Hardware Stainless Steel Rails 6 5 Hardware Mounting 6 5 A...

Page 5: ...Helm Switch Panel 8 1 Auxiliary Fuse Block 8 3 Accessory Outlet 12 Volt 8 3 Battery Select Switch 8 3 Bilge Pump Float Switch 8 4 Bilge Pump Location 8 4 Compass 8 4 Head 8 4 Portable Head Operation 8 4 Engine Flushing System 8 5 Main Circuit Breaker 8 5 Seacocks 8 5 Stereo 8 5 Operation Of Optional Features 8 6 Cockpit Shower 8 6 Freshwater System 8 6 Head 8 6 Portable Head Operation 8 6 Portable...

Page 6: ...abels and Location 8 10 Chapter 9 Limited Warranty Registration Of Purchase 9 1 Five Year Hull Transferable Warranty 9 1 One Year Material And Workmanship Warranty 9 1 Warranty Claim Procedures 9 3 Transferable Warranty Form 9 5 ...

Page 7: ...Manual a book published by the National Marine Manufacturer sAssociation NMMA hasbeenincludedwithyourOwner sManualasasupplement This publication will be referenced in your Grady White Owner s Manual to present additional instructions and information on basic boating Warranty Information The Grady White warranty is located in the last chapter of this manual Upon the purchase of your new Grady White...

Page 8: ...d periodic servicing of the boat in accordance with suggestions in the Owner s Manual and Packet Return the boat to the selling dealer for an engine inspection Refer to the engine s owner s manual for the proper maintenance schedule Grady White Boats has a permanent record of your boat which is retained under its Hull Identification Number HIN Data regarding equipment and accessories as well as de...

Page 9: ...ous situations which WILL cause severe personal injury or death if the warning is ignored WARNING This symbol alerts you to potentially hazardous situations or unsafe practices that COULD result in severe personal injury or death if the warning is ignored C AUTION This symbol alerts you to potentially hazardous situations that MAY result in minor personal injury or cause product or property damage...

Page 10: ...1 4 Chapter 1 Consumer Information ...

Page 11: ...times Sound Signaling Device Horn Bell Or Whistle Your Grady White is equipped with a horn that meets USCG requirements Visual Distress Signals USCG approved visual distress signals are required on U S waters See page 42 of the pamphlet Sportfish Cruisers Yachts Owner s Manual enclosed with this manual for more information Lighting Grady White boats are equipped with navigational lights that meet ...

Page 12: ...whether they happen aboard your vessel or someone else s Anticipate and plan for specific situations such as fire man overboard collision etc to give you the confidence and ability necessary to handle an emergency The key is to remain calm For emergency procedures see Section 4 in Sportfish Cruisers Yachts Owner s Manual Rendering Assistance The owner or operator of a vessel is required by law to ...

Page 13: ...on the fundamentals of basic boating and safe operation in the event of an emergency While boating passengers should be located in a safe position Use hand holds and rails for steadiness Do not allow bow transom or gunwale riding The captain is ultimately responsible for their passenger s safety Keep your boat speed under control Respect for other boaters and those on shore are common courtesies T...

Page 14: ...s but also meet the more stringent standards of the NMMA The NMMA is a national trade organization serving all elements of the recreational boating industry including manufacturers of boating equipment With this tag you can have confidence in the safety of your boat This label means that Grady White has designed and built your boat to the ABYC standard H 8 buoyancy in the event of swamping Basic f...

Page 15: ...tboard You and your passengers will be in jeopardy and your warranty void if any of these stipulations are exceeded The capacity plate indicates maximum load under normal conditions The capacity plate does not release the operator from the accountability of rational judgment Allow yourself an extra margin in rough waters and adverse conditions by reducing the boat s capacity Maintain a watch on we...

Page 16: ... standing or seating positions that are appropriately sized and designed to be safely occupied at boat speeds in excess of 5 mph 4 3 knots Your boat s designated occupant positions are indicated by an X on this boat layout diagram Remain inthese areas and use the available grabrails or handholds while the boat is in motion to avoid injury or falling overboard ...

Page 17: ...and under canvas Maintain access to fresh air when occupying these areas with the engines or generator running Outboard engine exhaust fumes contain carbon monoxide These fumes may concentrate at the motorwell area Do not board your vessel with the engine s running Also do not occupy the motorwell area with the engine s running Operators need to be aware of the influence of other boats on their ve...

Page 18: ...gines were either thought to be in neutral but were not or when engines were accidentally or inadvertently engaged Before engaging in any towed watersport activities with your Grady White boat make sure that you and all participants are knowledgeable of the proper and safe practice relating to such activities WatersportSafety For additional information regarding watersport safety please refer to t...

Page 19: ...r training options and page 28 for information on charts and maps For further knowledge on boating we advise that you review the following publications Piloting Seamanship And Small Boat Handling Chapman Boatman s Handbook Tom Bottomly Sorensen s Guide To Powerboats Eric Sorensen For more information on boating safety courses in your area call Boating Education Hotline 1 800 336 BOAT 2628 US Coast...

Page 20: ...2 10 Chapter 2 Safety ...

Page 21: ...gasoline in some fuel blends that oxygenates the fuel to reduce emissions Use a 10 micron fuel filter to capture particulate contaminants that may be loosened from the fuel system due to the solvent nature of alcohol blended fuels Carry spare fuel filters with a 10 micron rating on your boat for emergency replacement if required Before Fueling Shut down all engines Turn battery select switch es to...

Page 22: ...ubstances The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous substances which may be harmful into or upon U S navigable waters Disposal of Plastics or Garbage The MARPOL ANNEX V is the Act to prevent pollution from ships and other vessels Federal regulations prohibit the discharge of plastic garbage anywhere in the marine environment Plastic includes but is not lim...

Page 23: ...board This ladder is located on the platform at the stern of the boat and is accessible by a person in the water To deploy lift the hinged section and swing it away from the boat so that the rungs are in the water The ladder is telescopic and can be extended by manually pushing or pulling on the last rung When the ladder is not in use it should be retracted and kept in the stowed position on the p...

Page 24: ...ld be a minimum of twice the length of the towing boat the longer the better Do not try to run in too close when passing the towline to the other boat Send either a light line or attach the towline to a life preserver to be pulled in Be aware of the other boat s propeller The towed boat should always have someone at the wheel since the boat may swing off course Start the tow off slowly a steady pu...

Page 25: ... and obtain the best performance from your boat is to practice and experiment After several hours of operation you should experiment with the throttle settings to discover the setting that will be the most comfortable and economical range for your particular load conditions We suggest that you make a speed and RPM chart to obtain the most economical operation Operate the boat at various speeds and...

Page 26: ...oard distance measure between waterline and deck Gunwale Gunnel point where the deck and hull join Hatch an opening in the deck to provide access below Headroom vertical distance between the floor and over head structure or canopy ceiling Hull major component that provides a watertight plat form buoyant enough to float a craft and its load Keel the major longitudinal member of a hull the lowest ex...

Page 27: ...uel are added This extra load will affect the performance of your boat according to the distribution of the weight Another type of extra load that could affect performance is the accumulation of water in the bilge Keep the bilge dry to eliminate this type problem Marine Growth Maximum performance is obtained only when your hull bottom is clean Marine growth on the bottom of the boat will increase ...

Page 28: ...psasthepropellerrotates Pitchisthetheoretical notaccounting for slippage forward distance the propeller would move in one revolution An example of a propeller dimension would be 14 X 17 for a propeller having a diameter of 14 35 6 cm and a pitch of 17 43 8 cm PropulsionSystem Outboard The engine manufacturer supplies all vital information concerning your engine s in the OperationandMaintenanceManu...

Page 29: ... be maintained within acceptable operating levels A low oil level will allow air to get into the steering system and result in unresponsive steering The oil level should always be at the base of the threads in the filler hole located on the front top portion of the helm pump Check the entire steering system regularly for oil leaks Unobserved leaks over a period of time will result in unresponsive ...

Page 30: ...lunge Move the control lever aft of the neutral position to reverse the shift mechanism and create a reverse thrust of the propeller Increase the aft movement to increase the reverse thrust Remember that propellers are designed for maximum forward thrust so reverse thrust will not be as efficient All controls have a neutral safety mechanism This mechanism will not allow the engine to start whenthe...

Page 31: ...nd slow the boat C AUTION The braking action causes a wake which may wash over the transom and flood the boat if the vessel is moving too fast Allow engine RPMs to decrease before shifting into reverse Also under certain conditions not allowing the RPMs to reduce before shifting to reverse may cause the engine s to shut down The throttle shift control system requires regular preventative maintenan...

Page 32: ...4 6 Chapter 4 Performance ...

Page 33: ...strumentation Panel Grady White installs full Yamaha Command Link or Command Link Plus instrumentation on all boats The instruments are powered by the ignition key s and will operate when the ignition switch es is in the on position YamahaCommand Link Display Mechanical Engines ...

Page 34: ...s with the attitude of your boat in the water trim or list The fuel pickup tube inside the gas tank is not capable of withdrawing all of the fuel from the tank For these reasons never operate your boat at extremely low fuel levels Fuel Economy This feature indicates the engine s fuel economy in miles per gallon Fuel Consumption This feature indicates the fuel consumption in gallons since the featu...

Page 35: ... of 13 to 15 volts when the engine is running is normal Readings over 15 volts may indicate regulator problems Low or fluctuating readings may indicate loose connections or trouble in the regulator and alternator circuit Cooling Water Temperature with Warning This feature indicates the temperature of the cooling water circulating through the engine and warns you when the temperature exceeds the re...

Page 36: ...tral pivot point around which the boat moves and the further one moves the joystick the greater the thrust and speed in that direction Return the joystick to the neutral position when finished maneuvering Operating the throttle disengages the joystick and returns operation to the remote control box and steering wheel The Digital Steering Helm sends signals to the Powertrain Control Units PCU which...

Page 37: ... be adjusted by an authorized technician The information provided here is only intended to be an overview of the system For complete details on the operation and set up of the Helm Master system please refer to the Yamaha owner s manual or consult your dealer Switch Panel At the helm station you will find an accessory switch panel Not all boats are equipped with the same accessories Consult your d...

Page 38: ...5 6 Chapter 5 Instrumentation ...

Page 39: ...ished color pigment called gel coat It is used for cosmetic purposes and makes routine maintenance relatively simple Although gel coat has a hard smooth surface it does contain microscopic pores that will allow surface discoloration if not kept clean Maintenance Normal exterior finish maintenance of your Grady White is similar to the care you would give your automobile Do not use caustic highly al...

Page 40: ...ation has been removed Repeat this process if necessary Buff using a polishing compound suitable for fiberglass an electrically or pneumatically operated buffer at low speed 1750 2250 RPM and an 8 inch 20 3 cm lamb s wool pad C AUTION Keep buffer moving Do not allow it to rest in one spot Heat build up will quickly distort the surface C AUTION Compounding too often or excessive compounding can wea...

Page 41: ...vent blistering use an epoxy barrier coat to be applied in conjunction with the anti fouling paint Canvas Grady White s canvas is made using the highest quality vinyl and latest sewing techniques The canvas will not be completely leak proof The seam holes in your canvas may stretch and tend to leak However you can correct this problem by applying Apseal or Uniseal to the seams Please understand th...

Page 42: ... the vinyl yellow This process should be repeated as necessary to maintain the protective wax coating Store and secure canvas before trailering Dry all canvas before storing to prevent mildew Roll vinyl panels to prevent them from cracking This is necessary to prevent them from cracking Never fold these pieces Upholstery Your exterior vinyl upholstery may be cleaned with a mild solution of househo...

Page 43: ...ect the caulking or gaskets for leaks Recaulk or replace the gaskets as necessary or have your dealer do the repair Hardware StainlessSteel Rails The hardware on your Grady White is made of laboratory grade 316 stainless steel and needs regular cleaning to maintain its less staining properties The key to maintaining your stainless steel is to keep it clean with a mild solution of soap and fresh wa...

Page 44: ...8405 800 853 7760 www aquatech marine com C AUTION Do not use abrasive cleaning products pads steel wool or steel brushes These products will damage the finish FuelSystem To determine whether a fuel flow problem is in your fuel system or your engine follow this simple method Connect a portable tank to the engine and operate the engine If the problem persists the likely cause is with the engine its...

Page 45: ...6 7 Chapter 6 Maintenance and Service ...

Page 46: ...6 8 Chapter 6 Maintenance and Service ...

Page 47: ...ferent types of batteries The Intimidator 8A27M is an absorbed glass mat AGM battery that is completely spill proof and maintenance free AGM batteries recharge faster than conventional batteries and have a higher tolerance to deep discharge for more severe applications AGM batteries are subject to permanent damage if used with a charging system not compatible with this technology which should be c...

Page 48: ...to the positive terminal Reversing these connections will immediately damage your system Never disconnect the battery when the engine is running This can cause damage to the charging system When replacing your battery use the same brand and type as the factory installed battery If this is not available reference your engine Owner s Manual for recommended battery type and required performance speci...

Page 49: ...l Auto Float Switch Forward 16 ga Brown Red 5 0 Near Battery 6 0 In Battery Select Box Rule 1100 Integrated Float 255 257 275 16 ga Brown Blk Brown Red 6 0 Battery Select Box Accessory Panel Head Head Pump Marine Electric 10 ga Red Gray or Red 25 0 Fuse Block Head Control Panel Holding Tank Macerator Marine 10 ga Orange Red 20 0 Fuse Block In line Macerator Pump 10 ga Orange Gray 20 0 Accessory Pa...

Page 50: ...y 16 ga White 5 0 Accessory Panel Fuel Grounds 16 ga Green N A N A Fuel Tank Sender Auxiliary 16 ga Pink White N A N A Fuel Tank Sender Main 16 ga Pink N A N A Hardtop or T top Negative Main 10 ga Black Blue N A Negative Buss Hardtop or T top Power Lead Main 10 ga Red Blue N A Fuse Block Positive Block Horn 180 209 255 257 275 12 ga Orange White 5 0 Accessory Panel Horn 225 228 232 258 306 307 12 ...

Page 51: ...when lifting or moving the boat for storage While transporting a boat by a lift or fork lift the structure should remain as close to ground levelaspossible Ifslingsarenecessaryforliftingortransporting theyshouldbeinpropercondition and tied together to prevent any movement separating or slipping which could cause damage to the boat If fork lifts are used to move the boat the forks should be padded ...

Page 52: ...reservative like T 9 on metal surfaces to prevent salt water damage Check for loose silicone hinges and unseated gaskets Replace or tighten where necessary Heavy seas pounding and twisting the hull can cause leaks in your windows doors and hatches Check hinges for corrosion Lubricate hinges as necessary DrainingAndWaterSystem If the boat is stored out of water remove the garboard drain plug to kee...

Page 53: ... Tanks should be kept filled when the boat is not in use to reduce the accumulation of moisture and condensation Add stabilizer to fuel that won t be used in 60 90 days Use fuel stabilizer specifically designed for alcohol blended fuel if using E10 gasoline StorageChecklist In addition to winterization guidelines the following checklist can be used as a guide for storing your boat Additional detai...

Page 54: ...ion and for condition of hose Check operation of bilge pumps in manual and automatic modes Check shower sump pump if installed Check operation of all electrical circuits Check the hoses on the freshwater system and close all valves fill freshwater system and check for leaks Perform maintenance on engines according to the manufacturer s manuals prior to returning them to service Check all engine an...

Page 55: ...t the helm you will find an accessory switch panel Above each switch on the panel is a dedicated circuit breaker to provide over current protection for the given circuit See 180 192 236 255 307 DC Accy Wiring Color Fuse Breaker on page 6 11 for recommended breaker amperages Not all boats are equipped with the same accessories Consult your dealer for specific information or questions on the accesso...

Page 56: ...ssory Switches and breakers labeled ACC are blank They may be used for non factory installed accessories Switch labels are available from your dealer for non factory installed options Other Switches Trim Tilt The trim tilt switch is located on the throttle control Trim changes the angle of thrust of the engine reference Trim on page 4 1 Tilt raises the drive unit for trailering Trim Tab These swit...

Page 57: ...cigarette lighter BatterySelectSwitch Boats equipped with two batteries have a battery select switch to indicate which battery will be used The switch is labeled 1 2 1 2 and off In normal use alternate between the battery 1 and battery 2 positions The battery that is selected will provide power to the engine and accessories In an emergency situation when neither battery will start the engine the s...

Page 58: ...hould not be left on unless someone is monitoring the system and can turn the pump off when the bilge is dry C AUTION To prevent damage to the bilge pump do not run it dry for a prolonged period of time Bilge Pump Location The bilge pump is located in the aft rigging compartment and can be accessed through the access plate in the motorwell Compass The compass is located at the helm station in dire...

Page 59: ...rd wall of the aft starboard rigging compartment This is the main breaker protecting the wiring supplying power to DC powered accessories If this breaker is tripped depress the red button to reset it Seacocks Ball valve seacocks are installed on the thru hulls for the livewell washdown and some head features It is necessary for the seacocks to be in the open position for operation The open positio...

Page 60: ...nk are located under the cooler on the front of the console and may be accessed through the door on the forward wall inside the console C AUTION The freshwater system is not a potable water source Do not use the water from the freshwater outlets on your boat for drinking purposes The quality of the water is dependent upon the cleanliness of the water tank and other components of the freshwater sys...

Page 61: ...s plate on the aft wall inside the console Using Deck Pump out Fitting 1 Locate the Y valve behind the access plate on the aft wall inside the console Place the Y valve handle in the deck pump out position handle pointed up 2 Remove the cap from the deck pump out fitting located on the starboard gunwale 3 Connect a vacuum hose from a pump out station to the deck fitting and run until the reservoir...

Page 62: ...retractable and stores in a recessed deck fitting when not in use To deploy push and hold down the top of the ski pylon then pull and hold the latch on the deck base to release it The ski pylon will pop up from the deck fitting Pull the ski pylon all the way up until it locks into place To store hold the top of the pylon pull and hold the latch then push the ski pylon down until the top is flush w...

Page 63: ... able to maintain a plane at the least possible RPMs Trim Tab Pump Location The trim tab pump is located on the port side of the aft rigging compartment The hydraulic fluid level should be checked on a seasonal basis T Top If your boat is equipped with a T top do not use the top for storing heavy or large items such as a raft The frame for the top is designed for continual use with antennas radar ...

Page 64: ...ARNING Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carbin monoxide gas Signs of carbon monoxide poisoning include nausea headache dizziness or drowsiness and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning See Owner s Manual for information regarding carbon monoxide poisoning DANGER Carbon mo...

Page 65: ...ibility of the owner The owner will also be responsible to remove and reinstall at their own expense all outboard engines if directly related to damage in question as well as any and all personal effects and electronics equipment All repairs are subject to prior written authorization by Grady White Boats Incorporated The Five Year Structural Hull Warranty is transferable to the second and subseque...

Page 66: ...luding gel coat cracking crazing blistering discoloration chalking or fading chrome plated or painted metal aluminum and stainless steel finishes plastics or acrylic materials windshields glass breakage all vinyl upholstery and canvas instruments and gauges and leakage around windshields windows hatches and other apertures Failure of the owner to use maintain or store the boat as specified in the ...

Page 67: ...the boat who will affect the corrective action under this warranty upon prior written authorization from Grady White Boats Incorporated THESE WARRANTIES ARE EXPRESSLY MADE IN LIEU OF ALL OTHER WARRANTIES DURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE SHALL BE LIMITED TO AND COINCIDENT WITH THE DURATION OF THESE EXPRESSED WARRANTIES ...

Page 68: ...9 4 Chapter 9 Warranty ...

Page 69: ...p or Previous Owner _______________________________________ Date Purchased ________________ About Your Boat 1 What type of power is your boat equipped with o Single OB o Dual OB o Triple OB 2 What engine brand does your boat have o Yamaha o Other 3 Engine horsepower total if dual triple power ________ 4 Is your new Grady White the first boat you ve ever owned 5 o Yes Please skip to question 5a o N...

Page 70: ...torboating Sailing o Sportfishing o Boating World o Florida Sportsman o Power Motoryacht o Wall Street Journal o Boats U S o Offshore o Saltwater Sportsman o Other ____________________ 10 What is your age o Under 25 o 25 34 o 35 44 o 45 54 o 55 64 o 65 or older 11 Which of the following best describes your educational background o Some High School o Some College or Technical o Some Post Graduate W...

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