Grady-White Sportsman 180, User Manual

Page 1: ...ses And Reading Material 2 5 CH A P T E R 3 GE N E R A L I N F O R M A T I O N Fueling 3 1 Fuel System 3 2 Fuel Select Valve 3 3 Pollution Regulations 3 3 Discharge of Oil or Hazardous Substances 3 4 Disposal of Plastics or Garbage 3 4 Trailering 3 4 Predeparture 3 5 Casting Off Approaching The Dock 3 5 Anchoring 3 5 Towing 3 6 Shallow Water 3 6 General Information On Boat Handling 3 7 Twin Engine...

Page 2: ...4 Storage 6 4 Upholstery 6 5 Duratrim Polyethylene Plexiglass Vinyl 6 5 Scuppers 6 5 Caulking Gasket 6 5 Hardware Hardtop Frame Stainless Steel Rails 6 5 Hardware Mounting 6 6 Maintenance Procedure For Anodized Aluminum Components 6 6 Fuel System Maintenance 6 6 Fuel Tank Compartment 6 7 Shower Sump 6 7 Batteries 6 7 Light Bulb Replacement Guide 6 9 Accessory Wiring Color Fuse Breaker Sizes 6 10 C...

Page 3: ...ry Select Switch 8 6 Trim Tabs 8 7 Informational Drawings 8 8 Access Plate And Rigging Tube Locations 8 8 Accessory Wiring 8 9 Fuel System Layout 8 10 Typical Outboard Switch Panel Wiring 8 11 Battery Wiring 8 12 Battery Wiring With Select Switch Optional 8 13 Labels And Location 8 14 Livewell Layout 8 15 Livewell Washdown System 8 16 Pressurized Fresh Water System 8 17 Thru Hull Detail 8 18 CH A ...

Page 4: ...T A B L E O F C O N T E N T S ...

Page 5: ...located on the next to last page of this manual Upon the purchase of your new Grady White Boat the dealer will fill out a warranty card This card will be kept on file at the dealership and at the Grady White factory A copy will be provided for your records and should be kept with other valuable documents for future reference For questions regarding your warranty please contact your dealership DEAL...

Page 6: ...nspection Refer to the engine s owner s manual for the proper maintenance schedule Grady White Boats has a permanent record of your boat which is retained under its Hull Identification Number HIN Data regarding equipment and accessories as well as dealer shipping information is documented When contacting your dealer concerning warranties or service please have all relevant information such as seri...

Page 7: ...s which will cause severe personal injury or death if the warning is ignored W A R N I N G This symbol alerts you to potentially hazardous situations or unsafe practices that could result in severe personal injury or death if the warning is ignored C A U T I O N This symbol alerts you to potentially hazardous situations that may result in minor personal injury or cause product or property damage i...

Page 8: ...W E L C O M E 1 4 ...

Page 9: ...d and international waters ADDITIONAL RECOMMENDED EQUIPMENT In addition to the required safety equipment there are additional items that will provide an extra margin of safety and convenience for you and your passengers while boating For an extended list of basic gear tools and spare parts reference page 18 of the pamphlet Sportfish Cruisers Yachts Owner s Manual enclosed with this manual Keep too...

Page 10: ...tfish Cruisers Yachts Owner s Manual Rendering Assistance The owner or operator of a vessel is required by law to render all practical or necessary assistance to any person or vessel affected by collision accident or casualty However you are not required to endanger your vessel or passengers to render assistance Accident Reporting Report all boating accidents to your local authorities Federal regu...

Page 11: ... safe operation in the event of an emergency While boating passengers should be settled in a safe position Use hand holds and rails for steadiness Do not allow bow transom or gunwale riding The captain is ultimately responsible for their passenger s safety Keep your boat speed under control Respect for other boaters and those on shore are common courtesies The boat s operator is responsible for in...

Page 12: ... the motorwell area Do not board your vessel with the engine s running Also do not occupy the motorwell area with the engine s running Operators need to be aware of the influence of other boats on their vessel as well as the effects they have on neighboring crafts Of primary concern is the operation of an auxiliary generator with boats moored along side each other This situation creates an atmosph...

Page 13: ...wner s Manual for training options and page 23 for information on charts and maps For further knowledge on boating we advise that you review the following publications Piloting Seamanship And Small Boat Handling Chapman Motor Boating and Sailing Post Office Box 2319 F D R Station New York New York 10022 Available on CD ROM Pleasure Boating And Seamanship US Coast Guard Auxiliary 306 Wilson Road Oa...

Page 14: ...S A F E T Y 2 6 ...

Page 15: ...ticulate contaminants that may be loosened from the fuel system due to the solvent nature of alcohol blended fuels Carry spare fuel filters with a 10 micron rating on your boat for emergency replacement if required Before Fueling Shut down all engines Turn battery select switch es to OFF to insure that all fans lights etc are off Close all ports hatches windows and engine compartments to prevent f...

Page 16: ...ons and tanks for signs of leaks or deterioration Annually conduct a more detailed inspection of fuel system components especially those hidden from routine inspection Replace deteriorated hoses clamps connections or fittings immediately If you are experiencing fuel flow problems there is a simple method to determine if the problem is in your fuel system or your engine Connect a six gallon portabl...

Page 17: ...REGULATIONS The U S Coast Guard defines restrictions on the discharge of oil or hazardous substances and plastics or garbage in the Federal Requirements for Boating and Boating Safety You should have received this pamphlet when you registered your boat Detailed below is a summary of those regulations You should read the pamphlet and become familiar with any local restrictions where you operate you...

Page 18: ...k holders styrofoam cups and lids bottles buckets and plastic bags These regulations also restrict the disposal of other types of garbage within specified boundaries from shore Any vessel 26 feet and over must display the placard below or a similar version which details the regulations The placard must be at least 4 x 9 and should be available from your dealer TRAILERING The adjustment and balance...

Page 19: ...eacts first when turning A turn to the right will swing the stern to the left and vice versa Remember that turning your boat away from an object such as a dock will tend to swing the stern toward that object Reference procedures for casting off and approaching the dock on page 42 of Sportfish Cruisers Yachts Owner s Manual ANCHORING Some factors that determine the size and type of anchor most suit...

Page 20: ... the action of the towing boat If excessive slack develops in the towline and contact is obvious turn in either direction to avoid hitting the stern SHALLOW WATER Most boats that become grounded can be floated off with engine s tilted to reduce the draft at the transom With motors tilted try rocking the boat from side to side to break the suction of mud from the keel Move passengers or heavy objec...

Page 21: ... rates Time and distance to bring the boat to a stop at different speeds Control of the boat using both engines in close quarters Also read the section in Sportfish Cruisers Yachts Owner s Manual beginning on page 49 for information on safe operating speed TWIN ENGINE BOATS Twin engine boats are easier to maneuver than single engine crafts However they still require practice to ensure comfortable ...

Page 22: ...stance measured between waterline and deck Gunwale Gunnel point where the deck and hull join Hatch an opening in the deck to provide access below Headroom vertical distance between the floor and over head structure or canopy ceiling Hull major component that provides a watertight platform buoyant enough to float a craft and its load Keel the major longitudinal member of a hull the lowest external ...

Page 23: ... passengers and fuel are added This extra load will affect the performance of your boat according to the distribution of the weight Another type of extra load that could affect performance is the accumulation of water in the bilge Keep the bilge dry to eliminate this type problem Marine Growth Maximum performance is obtained only when your hull bottom is clean Marine growth on the bottom of the bo...

Page 24: ...sumption Diameter 14 Pitch 14 Diameter and pitch are the two basic dimensions of a propeller Diameter is the distance across the circle made by the blade tips as the propeller rotates Pitch is the theoretical not accounting for slippage forward distance the propeller would move in one revolution An example of a propeller dimension would be 14 X 17 for a propeller having a diameter of 14 and a pitc...

Page 25: ...nuals are included with the Owner s Packet ENGINE WARRANTY A warranty registration card is included with all engine manuals It should be completed and returned to the engine manufacturer as soon as possible D A N G E R Do not inhale exhaust fumes Exhaust contains carbon monoxide a dangerous gas which is potentially lethal W A R N I N G Do not attempt to service any engine or drive component withou...

Page 26: ...the elements If you operate in salt water areas lubrication is extremely important and you should make frequent inspections for corrosion Hydraulic Steering Hydraulic steering systems not to be confused with power steering require regular preventative maintenance for continued safe and reliable operation The oil level in the helm pump must be maintained within acceptable operating levels A low oil...

Page 27: ...ust so reverse thrust will not be as efficient All controls have a neutral safety mechanism This mechanism will not allow the engine to start when the control is in gear You may use the neutral lock out feature on the control handle to increase the flow of fuel to the engine while remaining in the neutral position Reverse the shift mechanism to stop a boat that is moving forward This change in dir...

Page 28: ...P E R F O R M A N C E 4 6 ...

Page 29: ...aries with the attitude of your boat in the water trim or list The fuel pickup tube inside the gas tank is not capable of withdrawing all of the fuel from the tank For these reasons never operate your boat at extremely low fuel levels Fuel Economy This feature indicates the engine s fuel economy in miles per gallon Fuel Consumption This feature indicates the fuel consumption in gallons since the f...

Page 30: ... may not start the engine A reading of 13 to 15 volts when the engine is running is normal Readings over 15 volts may indicate regulator problems Low or fluctuating readings may indicate loose connections or trouble in the regulator and alternator circuit Cooling Water Temperature with Warning This feature indicates the temperature of the cooling water circulating through the engine and warns you ...

Page 31: ...ormation or questions on the accessories included on your boat More detailed descriptions of switch functions are located in Chapter 8 of this manual This represents a generic switch panel layout Actual panels will differ depending on the boat model and optional accessories installed during manufacturing COCKPIT LIGHT WATER PRESSURE AFT BILGE ACC WASHDOWN WIPER NAV ANCHOR MACERATOR M FWD BILGE LIV...

Page 32: ...I N S T R U M E N T A T I O N A N D S W I T C H E S 5 4 ...

Page 33: ...nance relatively simple Although gel coat has a hard smooth surface it does contain microscopic pores that will allow surface discoloration if not kept clean Maintenance Normal exterior finish maintenance of your Grady White is similar to the care you would give your automobile Do not use caustic highly alkaline cleaners or those containing ammonia These cleaning agents may darken gel coat The res...

Page 34: ...DIRECTION Use plenty of water and sand curves in the same direction Dry the area to make sure all the discoloration has been removed Repeat this process if necessary Buff using a polishing compound suitable for fiberglass an electric buffer 1750 1800 RPM and an 8 inch lamb s wool pad When buffing is complete wash away compound with clear water and dry the area Once the area is clean it may be waxe...

Page 35: ...et The Grady Drive is made of aluminum Therefore use the proper type of bottom paint CANVAS Grady White s canvas is made using the highest quality vinyl and latest sewing techniques The canvas will not be completely leak proof The seam holes in your canvas may stretch and tend to leak However you can correct this problem by applying Apseal or Uniseal to the seams Please understand that Grady White...

Page 36: ... the canvas cushions or operate the zippers to prevent damaging or tearing the material Contact your dealer if you need to replace your assist tool or reorder the lubricant Vinyl Clean clear vinyl thoroughly with denatured alcohol and apply a protective layer of clear wax Do not use paste wax as it will turn the vinyl yellow This process should be repeated as necessary to maintain the protective w...

Page 37: ...any spray and wipe cleaner Plexiglass used to cover your instruments radio box and also as interior storage doors can be maintained by use of a glass cleaner and a soft cloth SCUPPERS Grady White boats have self bailing cockpits meaning water on the cockpit floor drains by gravity through large aft scuppers and not into the bilge The aft drains scuppers have an external scupper flap assembly that ...

Page 38: ...nd does not receive the natural rinse that rainwater provides Failure to thoroughly clean and maintain this area will allow contaminates that attack the anodized aluminum to remain on the frame For maximum protection coat parts with a non abrasive metal protector The best protectors will displace moisture remove contaminates and leave a wax film protecting the anodized aluminum Follow the applicat...

Page 39: ...sump pump from becoming clogged BATTERIES Proper battery power is essential to the operation of your vessel For this reason Grady White has carefully chosen a battery with cranking ability and reserve capacity sufficient to meet your needs The factory installed Deka Marine Master 27M6 battery is a maintenance free battery This battery utilizes an exclusive demineralized electrolyte and maintenance...

Page 40: ...cting battery cables A short of this nature can cause severe burns and create dangerous sparks which could result in personal injury and or property damage C A U T I O N When disconnecting and reconnecting battery cables the black cable must be connected to the negative terminal and the red cable must be connected to the positive terminal Reversing these connections will immediately damage your sy...

Page 41: ...t Light Manufacturer Perko Replacement Bulb Perko 71 DP CLR Cockpit Light Light Manufacturer Attwood Replacement Bulb Attwood 90 Night Vision Dome Light Light Manufacturer Guest Replacement Bulb Guest P 13650 GE 912 Dome Light small cabin Light Manufacturer Perko Replacement Bulb Perko 337 013 DP Top Mount Light Windshield Light Manufacturer Perko Replacement Bulb Perko 338 DP2 CLR Reduced Glare F...

Page 42: ...a Red Orange 15 0 Fuse Block Accessory Negatives Branch 1 Black N A N A Accessory Negatives Mains 4 6 or 10 ga Black N A N A Accessory Panel Power Lead 4 6 or 10 ga Red 40 0 50 0 Near Battery or in Battery Select Box Anchor Windlass 232 up 6 ga Red 35 0 At helm near switch all but 306 in console rigging area 306 Positive to Switches 306 only 14 ga Red 5 0 In line Solenoid Down 306 only 14 ga Green...

Page 43: ...or transporting they should be in proper condition and tied together to prevent any movement separating or slipping which could cause damage to the boat If fork lifts are used to move the boat the forks should be padded contoured to match the hull bottom and in a secure location under the hull in alignment with the stringers The forks should be long enough to prevent the boat from rocking forward ...

Page 44: ...leaks in your windows doors and hatches Check hinges for corrosion Lubricate hinges as necessary The T 9 metal protection product was developed by Boeing Aviation for long term protection of aircraft It works by coating and penetrating fasteners and fixtures displacing moisture and drying to a clear wax film that lubricates and protects metals for months T 9 can be used to protect deck hardware en...

Page 45: ...lication Remove all loose items and personal effects Remove any detachable and valuable equipment such as electronics Store all electronics inside Your compass should be covered for the winter Ultraviolet rays from the sun will cloud the compass and make it difficult to read Winterize all equipment as directed in the manufacturer s manuals Store cushions indoors to prevent mildew Clean the exterio...

Page 46: ...ighten Apply grease to post to exclude air and acid Check all wire connections for contact corrosion and tightness Check hull valves for easy operation and for condition of hose Check operation of bilge pumps in manual and automatic modes Check operation of all DC circuits Check the hoses on the fresh water system and close all valves fill fresh water system and check for leaks Perform maintenance...

Page 47: ...ly level attitude if it becomes swamped with water Grady White has performed flotation tests on a 180 equipped with all the factory installed options and certifies your vessel will meet Coast Guard guidelines with these accessories N O T I C E Adding after market accessories including but not limited to t tops starboard mounted swim platforms and additional liquid capacities or overloading your ve...

Page 48: ...hor lights A circuit breaker located above this switch provides over current protection for this circuit Trim Tilt The trim tilt switch is located on the throttle control Trim changes the angle of thrust of the engine reference Trim on page 4 1 Tilt raises the drive unit for trailering Trim Tab These switches control the optional hydraulic trim tabs used for adjusting the attitude of the boat See ...

Page 49: ... 40 amp circuit breaker located in the aft starboard storage compartment This is the main breaker protecting the wiring supplying power to the accessory switch panel If this breaker is tripped depress the red button on the breaker box to reset it ACCESSORY OUTLET 12 VOLT A 12 volt outlet located under the dash overhang on the port side of the helm provides an easily accessible power supply for acc...

Page 50: ...compass is located at the helm station in direct view of the operator when navigating the boat Follow the compass instructions included in the Owner s Packet to make compensation adjustments SKI PYLON The ski pylon is designed to be removable when not in use Be careful to properly tighten all hardware when assembling the pylon for use COCKPIT SHOWER To operate the cockpit shower the water pressure...

Page 51: ...ashdown switch on the accessory switch panel This system will now be pressurized at the washdown faucet outlet This faucet may be used alone or with a hose A hose with a spray nozzle attached may be used intermittently without turning the switch off in the same fashion as a home yard hose with a nozzle The washdown pump has an internal pressurization switch that will maintain water pressure as nee...

Page 52: ... provide power to the engine and accessories In an emergency situation when neither battery will start the engine the select switch allows you to combine the power of both batteries by selecting Both However once the engine is started you should return the switch to the 1 or 2 position See Battery Wiring With Select Switch Optional on page 8 13 for a diagram C A U T I O N Never turn the battery se...

Page 53: ... port side press the starboard trim tab switch toward bow down Press the port trim tab switch toward bow down to correct a starboard list This will tend to lower the bow by pulling the higher side to a level position If your bow is already in a low position you may correct a listing condition by pressing the trim tab switch toward bow up This will cause the low side to rise and level the boat The ...

Page 54: ... 0 S P O R T S M A N 8 8 InformationalDrawings A c c e s s P l a t e A n d R i g g i n g Tu b e L o c a t i o n s 6 6 6 6 A B E C D DESCRIPTION 3 X 16 3 X 66 1 2 1 1 4 X 49 3 X 79 1 1 4 X 27 1 2 C E D A B ...

Page 55: ... RED PINK GRAY WHT PLUG BROWN ORG BRN BILGE FLOAT SWITCH LIVEWELL PUMP 12 GA ORG BRN WATER PRESSURE PUMP R IG G IN G T U B E R I G G I N G T U B E SWITCH PANEL 10GA BLACK 10GA RED G R A Y BLOCK FUSE GREEN PINK POLE LIGHT BRN WHT PUMP 10 GA RED ORG 12V OUTLET BOW LIGHT ORG BLUE ...

Page 56: ...1 8 0 S P O R T S M A N 8 10 F u e l S y s t e m L a y o u t GA S G A S G A S Fuel Filter Primer Bulb Fuel Fill Vent 60 Gallon Fuel Tank ...

Page 57: ... for dealer to install other switches and accessories 3 Indicator lights are incorporated into the switches where needed Orange White Horn Gray Bow Lights Gray Red Mast Light Brown Black Forward Bilge Pump Manual ON Orange Black Starboard Wiper Orange Wiper Positioning Blue Yellow Cockpit Lights Brown Aft Bilge Manual ON Orange Brown Livewell Blue Red Livewell Light Orange Power Source Blue Black ...

Page 58: ...1 8 0 S P O R T S M A N 8 12 B a t t e r y Wi r i n g 6A 40A Engine Ground Battery Main Aft Float Main Accy Ground Fuel Ground Engine Cranking Lead ...

Page 59: ...A N 8 13 B a t t e r y Wi r i n g Wi t h S e l e c t S w i t c h O p t i o n a l 6A 12V Constant 10A 40A Main Aft Float Engine Ground Main Accy Ground Fuel Ground Battery 1 Battery 2 Engine Cranking Lead FEED 1 2 OFF BOTH ...

Page 60: ...8 0 S P O R T S M A N 8 14 L a b e l s A n d L o c a t i o n Near fuel filter WARNING WARNING TO AVOID SERIOUS INJURY OR DEATH FROM PROPELLER CONTACT DO NOT BOARD OR OCCUPY PLATFORM WITH ENGINE S RUNNING ...

Page 61: ...1 8 0 S P O R T S M A N 8 15 L i v e w e l l L a y o u t INLET OVERFLOW DRAIN TEE RIGGING PUMP TUBE ...

Page 62: ...8 0 S P O R T S M A N 8 16 L i v e w e l l Wa s h d o w n S y s t e m Intake Strainer Water Inlet Facing Fwd To Washdown Fitting Pump Seacock Washdown Pump Strainer Hull Bottom Forward To Livewell Forward ...

Page 63: ...1 8 0 S P O R T S M A N 8 17 P r e s s u r i z e d F r e s h Wa t e r S y s t e m COCKPIT SHOWER PUMP RIGGING TUBE WATERTANK FILL VENT ...

Page 64: ...1 8 0 S P O R T S M A N 8 18 T h r u H u l l D e ta i l D B A C Bilge Pump Scuppers Fwd Box Console Box A B C D Description ...

Page 65: ...1 8 0 S P O R T S M A N 8 19 ...

Page 66: ...1 8 0 S P O R T S M A N 8 20 ...

Page 67: ...nal purchaser There is no fee involved in the transfer of warranty to the new owner The Grady White Boats Transferable Warranty Form must be completed and returned to Grady White at the time of sale Upon receipt of this form Grady White will update it s records to reflect the new ownership and warranty coverage will be provided for the remainder of the five 5 years ONE YEAR MATERIAL AND WORKMANSHI...

Page 68: ...ecifications on the capacity plate affixed to the boat WARRANTY CLAIM PROCEDURES Upon the discovery of a defect the owner is to promptly contact the Grady White dealer from whom the original retail purchaser purchased the boat who will effect the corrective action under this warranty upon prior written authorization from Grady White Boats Incorporated THESE WARRANTIES ARE EXPRESSLY MADE IN LIEU OF...

Page 69: ..._____________________________ Date Purchased ________________ About Your Boat 1 What type of power is your boat equipped with Single OB Dual OB Inboard Outboard 2 What engine brand does your boat have Johnson Mercury Evinrude Yamaha Volvo Other 3 Engine horsepower total if twin power ________ 4 Is your new Grady White the first boat you ve ever owned Yes Please skip to question 5a No Please tell u...

Page 70: ... Sportfishing Boating World Florida Sportsman Power Motoryacht Wall Street Journal Boats U S Offshore Saltwater Sportsman Other ____________________ 10 What is your age Under 25 25 34 35 44 45 54 55 64 65 or older 11 Which of the following best describes your educational background Some High School Some College or Technical Some Post Graduate Work High School Graduate College Graduate Post Graduat...