GrainPro TRANSAFELINER BULK, Instruction Manual

Page 1: ...GRAINPRO TRANSAFELINER BULK INSTRUCTION MANUAL MA4045RAD1114 6...

Page 2: ...nPro Nigeria Ltd 6 Adu Street Aguda Ogba Ikeja Lagos Email africa grainpro com Tel 234 806 564 3156 GrainPro Mexico S de RL de CV Cto Garona No 903 Secci n Tres Col Amberes 37237 Le n Gto Mexico Mobil...

Page 3: ...e Installation for Pressure Decay Test and CO2 or O2 Reading 16 Sealing 17 Pressure Vacuum Decay Test 18 Installing the Flexible Adapter Hose for CO2 or O2 Reading 20 Using Oxygen Analyzer for Monitor...

Page 4: ...oading of the TSL Bulk is best done by self discharging or by tilt trailer where unloading can be done by slitting the bottom portion of the TSL Bulk and tilting the shipping container 1 1 FEATURES 1...

Page 5: ...sure it includes the following items PART NAME DESCRIPTION IMAGE 2 1 TSLTM BULK BODY 2 1 1 Ultra Hermetic Polyethylene with a barrier layer 2 2 ZIPPER SLIDER 2 2 1 For zipper closing Two 2 pieces 2 3...

Page 6: ...ecay Test or CO2 or O2 reading 1 piece 2 6 DESICCANTS 2 6 1 TSLTM Bulk 2 packs x 3pcs pack 2 7 BULKHEAD 2 7 1 Woven Polyethylene WPE Dimension 229cm x 246cm 2 8 INSTRUCTION MANUAL 2 8 1 Installation i...

Page 7: ...year 1 Sealing Mechanism 2 Track PE Zipper Capacity kg lbs based on wheat 21 600 47620 Dimension AxBxC cm inch 230x230x604 91x91x238 Product Weight per piece kg lbs 14 31 Packed Dimension cm inch 100...

Page 8: ...5 1 4 Do not smoke while installing cigarette butts might burn and damage the TSLTM Bulk 5 1 5 Do not directly insert or hook nylon rope to the TSLTM Bulk 5 1 6 Do not put TSLTM Bulk on top of a woode...

Page 9: ...7 6 Packaging Box 1 piece TSL Bulk per box 7 7 Woven OPP tape 15 pieces 8 INSTALLATION 8 1 PREPARATION 8 1 1 The TSLTM Bulk is designed for a standard 20 foot container van 8 1 2 Check the moisture c...

Page 10: ...oken line markings facing upward 8 1 6 Pull the top portion to unfold 8 2 ATTACHMENT OF ROPE BRACES TAPE 8 2 1 On the laid TSL find the broken line markings from the back end of the TSL measure 125cm...

Page 11: ...side wall of the container van 8 3 2 Pull and insert the rope to the next hook 8 3 3 Insert the free end of the nylon rope into the first woven OPP tape The woven OPP tape in the TSLTM Bulk should be...

Page 12: ...sert the rope into the woven OPP tapes and hooks in a uniform direction to easily retrieve the rope after loading 8 3 8 Apply proper tension and secure the nylon rope to minimize the sagging of liner...

Page 13: ...rations when using an auger or conveyor It is installed at the top portion of the container door using bracket or holder prior to loading The following specifications are required for blower fabricati...

Page 14: ...n Type Axial Flow Fan Rated Speed rpm 2200 2100 10 Maximum Air Flow 1165 m3 hour 686 ft3 min Rated Voltage Voltage Rating for AC 110 120 220 240 8 7 HORIZONTAL LOADING 8 7 1 Secure the bulkhead by clo...

Page 15: ...screw conveyor or grain auger that can be inserted through the loading port of the TSLTM Bulk positioned at the upper end of the liner Use of the blower is recommended for easy loading 8 7 5 Make sure...

Page 16: ...m tearing due to tension during vertical loading and unloading Fixed the container doors fully open to expose the bulkhead and the TSLTM Bulk loading port Refer to Installation 8 1 10 8 8 2 Position t...

Page 17: ...arly susceptible to mold and rot when exposed to condensation and humidity But desiccant bags inside the TSLTM Bulk will protect the goods against condensation and moisture damage 8 9 1 Usage requirem...

Page 18: ...he liner 8 10 2 Disassemble the plastic valve by unscrewing the base 8 10 3 Pierce the TSLTM Bulk using the plastic valve base Piercing is done from the inner side of the TSL approximately 20 cm from...

Page 19: ...centimeters enough to initially engage the slider b Position the slider on the manually zipped portion of the zip lock 8 11 5 Two persons are required for ease in zipping the TSLTM Bulk a One person w...

Page 20: ...end 8 12 1 PRESSURE VACUUM DECAY TEST 8 12 2 After zipping perform a pressure vacuum decay test PDT to ensure gas tightness a Use a digital manometer b Either a commercially available or improvised U...

Page 21: ...gastight installation 8 12 6 After conducting the PDT twist the plastic valve to close 8 13 INSTALLING THE FLEXIBLE ADAPTER HOSE FOR CO2 OR O2 READING To ensure gas tightness the container with TSL ca...

Page 22: ...nalyzer the oxygen level can be checked through the plastic valve with a flexible adapter hose before unloading Decreased oxygen level indicates the absence of any source of leaks from punctures holes...

Page 23: ...n air it will tend to concentrate at lower levels 8 16 2 Avoid breathing in CO2 Do not get in the eyes on the skin or on clothing Wear leather safety gloves and safety shoes when handling cylinders 8...

Page 24: ...0 63 24 4 Mung bean 0 75 16 5 Oats 0 43 37 6 Paddy 0 60 26 4 Paddy rice bran 0 55 29 7 Peanuts shelled 0 64 23 8 Rice milled 0 80 13 2 Rye 0 72 18 5 Sesame 0 59 27 1 Sorghum 0 72 18 5 Soybean 0 75 16...

Page 25: ...o discharge O2 when flushing g Flushing emptying of the cylinder depends on the amount of CO2 to be applied Emptying one 22 kg cylinder without using a pressure regulator should only take about 20 to...

Page 26: ...after which the liner may be opened In addition temperature accelerates treatment Effective insect control can be achieved at 25 Celsius or higher temperatures 8 17 6 Although CO2 is not toxic it is...

Page 27: ...ZER FOR MONITORING WITH CO2 FLUSHING OPTIONAL 8 19 1 Recommended pest reduction timeline a Leave the TSL closed for 15 days at 35 CO2 concentration minimum or 50 CO2 for 10 days to eliminate insects i...

Page 28: ...he TSLTM the TSL Bulk is designed to easily and conveniently load bulk commodities using a conveyor belt or blower It has an opening at the front to fit the blower or conveyor for loading 10 3 WHAT CO...

Page 29: ...God or catastrophes buyer s fault or negligence improper storage or installation and improper maintenance Replacement costs and shipping charges for Products found not to be under warranty as specifi...