Granby KLF-200, Installation, Operation And Service Manual

Page 1: ...ATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the furnace for future...

Page 2: ...ATION 12 5 3 KLR TECHNICAL INFORMATION 14 5 4 KLF TECHNICAL INFORMATION 15 6 0 FURNACE OPERATION AND SETTINGS 16 6 1 BLOWER SETTING 16 6 2 FAN TIMER CONTROL BOARD ST9103 A 1028 17 6 3 ST9103 A 1028 CO...

Page 3: ...ONTROLS CALL A QUALIFIED BURNER TECHNICIAN DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS UNIT OR ANY OTHER APPLIANCE DANGER Do not use this furnace as a c...

Page 4: ...0 5 0 tons KLR 200 5 0 tons KLF 200 Maximum air temperature rise See pages 14 KLR 15 KLF and 34 High Limit temperature 185 F Thermostat anticipator See thermostat instructions MOTOR BLOWER KLR 100 1 2...

Page 5: ...on pleated UL approved PLENUM DIMENSIONS KLR 100 Cold air return A 20 x 20 508 x 508 mm Hot air supply B 20 x 20 508 x 508 mm Plenum spacing C 2 1 8 54 mm PLENUM DIMENSIONS KLR 200 Cold air return A 2...

Page 6: ...Depth 49 1 8 1248 mm Depth 52 5 8 1337 mm Height 33 838 mm Height 35 1 8 892 mm Width 21 1 2 546 mm Width 21 1 2 546 mm DIMENSIONS KLR 200 Depth 55 1 8 1400 mm Height 33 838 mm Width 21 1 2 546 mm KLR...

Page 7: ...6 KLR 200 DIMENSIONS Dimensions are in inches KLF 200 DIMENSIONS Dimensions are in inches...

Page 8: ...skets often shrink Check for kinks in the oil lines as well as for possible air pockets and for loose connections Two filters as shown below are recommended Optional tank gauge protectors and outlet p...

Page 9: ...imney base If this is not sufficient consider cutting or removing some flue baffles in the furnace BE AWARE THAT REMOVING BAFFLES REDUCES THE UNIT S EFFICIENCY AND A MODIFIED UNIT IS NO LONGER ENERGY...

Page 10: ...as been corrected Installation 1 Drill a 5 8 hole in to the flue vent pipe near the appliance breech connection 2 This hole must be before the draft regulator vertically or horizontally 3 Remove one o...

Page 11: ...shuts down the system check to ensure there is enough draft in the chimney and venting pipes AIR CONDITIONING An air conditioning coil may be installed on the supply side only Coils installed on the r...

Page 12: ...OZZLE Install selected nozzle check for clean seating and tighten in nozzle adaptor ELECTRODES See burner manufacturer s instructions for correct setting INSERTION MOUNT BURNER Tighten top nut first s...

Page 13: ...nd 15 KLF the head is always after the AFG designation and the static disk after the head For example the AFG L2 3 3 8 means an AFG chassis burner with a L2 head and a static disk of 3 3 8 PUMP PRESSU...

Page 14: ...normal operation take a smoke test and adjust SETTING the burner to obtain a reading of 1 on the smoke scale Take a CO2 EFFICIENCY test and note the result Open the air band adjustment on the burner t...

Page 15: ...Nozzle 0 50 60W 0 60 60W 0 65 60W 0 75 70B 0 85 70B 1 00 70B Low Firing Rate Baffle NO NO NO YES YES YES Pump Pressure psi 145 145 145 145 145 145 Air Band Gross N A N A N A 1 2 2 Air Shutter Fine 4 5...

Page 16: ...132 000 Nozzle 0 65 70W 0 75 70B 0 85 70B 1 00 70W Low Firing Rate Baffle YES YES YES YES Pump Pressure psi 145 145 145 145 Air Band Gross 0 1 2 2 Air Shutter Fine 4 7 6 10 Energy Star Approved YES YE...

Page 17: ...as usual OPERATION If the furnace system fails to operate or operates in an unusual manner call your service technician If the burner fails to operate at any time call a qualified burner technician 6...

Page 18: ...fter the burner has turned off adjust the FAN OFF dip switch on fan timer control board Refer to the next figure FAN OFF Dip Switch Dip Switch adjustment 90 seconds on all unit input Except for Becket...

Page 19: ...ner shuts down after call for heat is satisfied 5 Blower stops according to adjusted FAN OFF Dip switch selection ST9103 Cooling Sequence 1 Thermostat calls for cooling 2 Blower starts immediately 3 C...

Page 20: ...l Yes Move to next step No Check for bad connection Yes Move to next step No Change Transformer 3 Electronic Fan control Check for 24 Volts between R and C Yes Move to next step No Change the electron...

Page 21: ...k for 120 Volts on terminal strip COM of the burner activation relay Yes Move to next step No Back to step 4 or check bad connection Check if oil primary control is on Reset and by pass on TT Yes Pres...

Page 22: ...ronic fan control Yes Compressor ON No Check thermostat and wiring 9 Electronic air filter Check for 120 Volts on terminal EAC of the electronic fan control thermostat must call a Heat Cool or Fan ON...

Page 23: ...acket KLR KLF 6 Slide the blower toward you and then lift the blower straight up Shift the blower out of the furnace KLR KLF Put back the blower assembly using the reverse procedure Ensure wiring and...

Page 24: ...d every heating season Refer to instructions and pictures below KLR HEAT EXCHANGER KLF HEAT EXCHANGER Step 1 Remove breech plate Step 2 Remove baffles Step 3 Clean the round tubes if needed use a 2 di...

Page 25: ...24 8 0 ELECTRICAL WIRING DIAGRAMS...

Page 26: ...25...

Page 27: ...26 GeniSys control schematic with the ST9103 Board...

Page 28: ...27 9 0 EXPLODED PARTS VIEW KLR 100 Exploded Parts View...

Page 29: ...03A1028 Electronic Board 1 17 4TF 00 40VA 00 Transformer HTC 01A0BB01 40VA 1 18 4RY 00 24V0 00 Relay AE04001 24VAC Form C SPDT 24V 1 19 HEX A0 0012 00 Rear Collector Assembly 1 20 FAN A0 0002 00 Fan M...

Page 30: ...29 KLR 200 Exploded Parts View...

Page 31: ...F 00 40VA 00 Transformer HTC 01A0BB01 40VA 1 18 4RY 00 24V0 00 Relay AE04001 24VAC Form C SPDT 24V 1 19 HEX A0 0012 00 Rear Collector Assembly 1 20 FAN A0 0001 00 Fan Motor Assembly KLR 200 PSC Motor...

Page 32: ...31 KLF 200 Exploded Parts View...

Page 33: ...Sight Glass Insulation 1 18 INS P0 0017 00 Burner s Flange Insulation 1 19 3SG 0P 1030 5A Glass Sight Clear 1 NPT Hex With THD Seal 1 20 4SD 00 0185 00 Control Limit Snap Disc 185 Au to Reset L185 30...

Page 34: ...system DVS _______________ Burner adjustments RIELLO F3___BF3___RIELLO F5___BF5___ BECKETT AFG LII___ Beckett AFG F3___ Turbulator _____ Air band _______ Air Gate ________ Air shutter ______ Smoke re...

Page 35: ...Supply Pressure Ps Return Pressure Pr A C Coil Total Resistance Reading A C coil total resistance Coil Pressure Pc Supply Pressure Ps Temperature Rise Reading Temperature rise Supply Temp Ts Return T...

Page 36: ...are sold across Canada and the United States through a distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifi...