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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pump

428 01 5301 05

17

Specifications subject to change without notice.

R

410A QUICK REFERENCE GUIDE

R

410A refrigerant operates at 50% 

 70% higher pressures than R

22.  Be sure that servicing equipment and

replacement components are designed to operate with R

410A.

R

410A refrigerant cylinders are rose colored.

Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

R

410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the

manifold hose.

Manifold sets should be 750 psig high

side and 200 psig low

side with 520 psig low

side retard.

Use hoses with 750 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

R

410A, as with other HFC refrigerants, is only compatible with POE oils.

Vacuum pumps will not remove moisture from oil.

Do not use liquid line filter

driers with rated working pressures less than 600 psig.

Do not install a suction line filter

drier in liquid line.

POE oils absorb moisture rapidly.  Do not expose oil to atmosphere.

POE oils may cause damage to certain plastics and roofing materials.

Wrap all filter

driers and service valves with wet cloth when brazing.

A liquid line filter

drier is required on every unit.

Do not use with an R

22 TXV.

If indoor unit is equipped with an R

22 TXV, it must be changed to an R

410A TXV.

Never open system to atmosphere while it is under a vacuum.

When system must be opened for service, break vacuum with dry nitrogen and replace all filter

driers.

Do not vent R

410A into the atmosphere.

Do not use capillary tube indoor coils.

Observe all 

WARNINGS

CAUTIONS, NOTES,

 and 

bold

 text.

Copyright 2014 International Comfort Products

Lewisburg, TN 37091  USA

Summary of Contents for R4H3 Series

Page 1: ...e following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on p...

Page 2: ...r intakes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the un...

Page 3: ...1 4 540 26x26 660x660 31 1 8x31 1 8 791x791 9 1 16 230 6 1 2 165 24 5 8 625 31 1 2x31 1 2 800x800 C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the k...

Page 4: ...ine Applications Guideline for line set sizing NOTE Total line set length must not exceed 200 feet 61m NOTE A crankcase heater must be used when the refrigerant line length exceeds 80 feet 24 4m If ou...

Page 5: ...operation Do not bury more than 36 1m of line set under ground Refrigerant may migrate to cooler buried section during extended periods of unit shut down causing refrigerant slugging and possible com...

Page 6: ...efer to Figure 5 Replace valve core when brazing is completed WARNING FIRE HAZARD Failure to remove refrigerant and oil charge before brazing could result in personal injury death and or property dama...

Page 7: ...ur During this time dry nitrogen will diffuse throughout the system absorbing moisture 5 Repeat this procedure as indicated in Figure 7 6 After the final evacuate sequence confirm there are no leaks i...

Page 8: ...e panel or a properly driven and electrically grounded ground rod Wiring Connections Make all outdoor electrical supply Line Voltage connections with raintight conduit and fittings Most codes require...

Page 9: ...DOOR FAN COIL WHEN INSTALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W 3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2...

Page 10: ...circuit and operation of the defrost thermostat itself will not be observed Skip to 3 2 Use a volt meter to confirm there is no voltage across the DFT leads 24 volts across the SFT terminals indicates...

Page 11: ...ithout notice Figure 12 Defrost Control Board R8 OF1 K1 O1 R21 C2 R6 H9C1 C US R14 R13 D13 R7 C4 C10 JW2 JW1 D3 C16 C7 R28 D6 JW3 C13 R4 R1 R2 R3 R11 R5 R26 D1 D2 D10 A29 R9 D4 C19 C9 C1 OF2 CEBD43052...

Page 12: ...range NOTE If line length is beyond 80 feet 24 4m or greater than 20 feet 6 1m vertical separation See Long Line Guideline for special charging requirements A UNITS WITH COOLING MODE TXV Units install...

Page 13: ...34 37 24 3 5 7 8 10 12 13 16 17 19 21 80 5 8 12 15 18 21 25 28 31 35 27 3 4 7 8 10 12 14 16 17 19 85 8 11 15 19 22 26 30 33 29 4 6 8 11 12 14 17 18 90 5 9 13 16 20 24 27 31 32 3 5 7 9 11 13 15 17 95 6...

Page 14: ...26 299 90 32 88 31 86 30 84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88...

Page 15: ...3 FS M U 4P24 A TXV 5 3 ED 4X30 EA 4X30 14 17 A 3 EN 4X30 3 3 EHD4X30A 3 3 FEM4 P X 30 A TXV 3 FSA4X30 A 3 FEA4X30 A 3 FXM4X30 A 5 5 FS M U 4P30 A TXV 5 5 FVM FCM 4X36 5 3 ED 4X36 EA 4X36 14 17 21 A 5...

Page 16: ...cer bringing on the first bank supplemental electric heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermo...

Page 17: ...ith other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not i...

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