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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pump

428 01 5301 05

5

Specifications subject to change without notice.

When routing refrigerant lines through a foundation or

wall, do not allow refrigerant lines to come in direct

contact with the building structure.  Make openings large

enough so that lines can be wrapped with extra insulation.

Fill all gaps with RTV caulk. This will prevent noise

transmission between the tubing and the foundation or

wall.

Along floor or ceiling joists, suspend refrigerant lines so

that they do not contact the building structure, water

pipes, or ductwork. Use insulated or suspension type

hangers. Metal straps must be at least 1” (25mm)wide to

avoid cutting into the tube insulation. Keep the liquid and

suction lines separate. Refer to Figure 3.

Figure 3

Routing and Suspending Refrigerant Lines

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25mm) MIN

THROUGH THE WALL

SUSPENSION

!

CAUTION

UNIT OPERATION HAZARD
Failure to follow this caution may result in improp-

er product operation.
Do not bury more than 36” (1m) of line set under-

ground. Refrigerant may migrate to cooler buried

section during extended periods of unit shut

down, causing refrigerant slugging and possible

compressor damage at start

up.

If ANY section of the line set is buried under-

ground, provide a minimum 6” (152mm) vertical

rise at the service valve.

D. OUTDOOR UNIT HIGHER THAN INDOOR UNIT

Proper oil return to the compressor should be maintained

with suction gas velocity. If velocities drop below 1500

fpm (feet per minute), oil return will be decreased. To

maintain suction gas velocity, do not upsize vertical

suction risers.

E. LIQUID LINE FILTER

DRIER

Outdoor units are shipped with an appropriate filter

drier

for installation in the liquid line. Leave the plugs in the tube

ends until the filter

drier is installed. The optimal location

for the filter

drier is close to the indoor coil. Heat pump

filter

driers are “bi

flow” type. Either end can be pointed

towards indoor coil. Refer to Figure 4.

Figure 4

Liquid Line Filter

Drier

Installed at Indoor Coil

38

11

84

Filter

Drier

F. SERVICE VALVES

Service valves are closed and plugged from the factory.

Outdoor units are shipped with a refrigerant charge

sealed in the unit. Leave the service valves closed until all

other refrigerant system work is complete or the charge

Summary of Contents for R4H3 Series

Page 1: ...e following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on p...

Page 2: ...r intakes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the un...

Page 3: ...1 4 540 26x26 660x660 31 1 8x31 1 8 791x791 9 1 16 230 6 1 2 165 24 5 8 625 31 1 2x31 1 2 800x800 C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the k...

Page 4: ...ine Applications Guideline for line set sizing NOTE Total line set length must not exceed 200 feet 61m NOTE A crankcase heater must be used when the refrigerant line length exceeds 80 feet 24 4m If ou...

Page 5: ...operation Do not bury more than 36 1m of line set under ground Refrigerant may migrate to cooler buried section during extended periods of unit shut down causing refrigerant slugging and possible com...

Page 6: ...efer to Figure 5 Replace valve core when brazing is completed WARNING FIRE HAZARD Failure to remove refrigerant and oil charge before brazing could result in personal injury death and or property dama...

Page 7: ...ur During this time dry nitrogen will diffuse throughout the system absorbing moisture 5 Repeat this procedure as indicated in Figure 7 6 After the final evacuate sequence confirm there are no leaks i...

Page 8: ...e panel or a properly driven and electrically grounded ground rod Wiring Connections Make all outdoor electrical supply Line Voltage connections with raintight conduit and fittings Most codes require...

Page 9: ...DOOR FAN COIL WHEN INSTALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W 3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2...

Page 10: ...circuit and operation of the defrost thermostat itself will not be observed Skip to 3 2 Use a volt meter to confirm there is no voltage across the DFT leads 24 volts across the SFT terminals indicates...

Page 11: ...ithout notice Figure 12 Defrost Control Board R8 OF1 K1 O1 R21 C2 R6 H9C1 C US R14 R13 D13 R7 C4 C10 JW2 JW1 D3 C16 C7 R28 D6 JW3 C13 R4 R1 R2 R3 R11 R5 R26 D1 D2 D10 A29 R9 D4 C19 C9 C1 OF2 CEBD43052...

Page 12: ...range NOTE If line length is beyond 80 feet 24 4m or greater than 20 feet 6 1m vertical separation See Long Line Guideline for special charging requirements A UNITS WITH COOLING MODE TXV Units install...

Page 13: ...34 37 24 3 5 7 8 10 12 13 16 17 19 21 80 5 8 12 15 18 21 25 28 31 35 27 3 4 7 8 10 12 14 16 17 19 85 8 11 15 19 22 26 30 33 29 4 6 8 11 12 14 17 18 90 5 9 13 16 20 24 27 31 32 3 5 7 9 11 13 15 17 95 6...

Page 14: ...26 299 90 32 88 31 86 30 84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88...

Page 15: ...3 FS M U 4P24 A TXV 5 3 ED 4X30 EA 4X30 14 17 A 3 EN 4X30 3 3 EHD4X30A 3 3 FEM4 P X 30 A TXV 3 FSA4X30 A 3 FEA4X30 A 3 FXM4X30 A 5 5 FS M U 4P30 A TXV 5 5 FVM FCM 4X36 5 3 ED 4X36 EA 4X36 14 17 21 A 5...

Page 16: ...cer bringing on the first bank supplemental electric heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermo...

Page 17: ...ith other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not i...

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