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PHOTOVOLTAIC MODULES SAFETY 

AND INSTALLATION MANUAL Rev. K 

VALID IN NORTH AMERICA ONLY 

Valid from September 2010 

1305 S. Bertelsen Road Eugene, OR 97402 

www.grapesolar.com 

Tel: 1-877-264-1014 (toll free), 1-541-349-9000, Fax: 1-541-343-9000 

 

 

nut (with torque less than 4N•m). Grounding wire should be directly connected with the 
screw. 

 

4.4

 

The rack must also be grounded unless they are mechanically connected by nuts and bolts to the 
grounded PV modules. The array frame shall be grounded in accordance with NEC Article 250.

 

 

 

 

 

 

 

 

              Figure-1 Grounding panel frame with stainless steel grounding & bonding equipment

 

 

 

5.

 

Mounting 

5.1

 

The modules have been evaluated by UL for a maximum positive or negative design loading of 
30 lbs/ft

2

. The maximum load on the module must not exceed 2400 Pascal (50 lbs/ft

2

). 

5.2

 

Each module must be securely fastened at a minimum of 4 points using support frames or 
mounting kits specialized for PV applications.   

5.3

 

Panels may be mounted at any angle from vertical to horizontal orientation. However, to obtain 
maximum yield from the PV system, the direction and tilt angle for the modules shall be set to 
receive the incident sunlight perpendicularly to the module surface. 

5.4

 

For roof mounted systems, at least a 2 inch clearance is required between the module back 
surface and roof for rear ventilation and module cooling. 

5.5

 

Clearance of a quarter inch or more between modules is required to allow for thermal expansion 
of the frames. 

5.6

 

Keep the back surface of the module free from any foreign objects or structural elements which 
could come into contact with the module, especially when the module is under mechanical load. 

5.7

 

To prevent water from entering the junction box, which could result in a safety hazard, modules 
should not be mounted with the front/top glass facing downward. 

5.8

 

Clearance between the module frames and structure or ground is required to prevent wiring 

Stainless steel M5 nut 

Stainless steel cupped M5 washer 

Stainless steel flat M5 washer 

Stainless steel M5 serrated washer 

Grounding lead 

Stainless steel M5 bolt 
 

 

Summary of Contents for CS-P-200-DJ

Page 1: ...odules with model number CS S 160 DJ CS S 165 DJ CS S 170 DJ CS S 175 DJ CS S 180 DJ CS P 200 DJ CS P 210 DJ CS P 220 DJ CS P 230 DJ CS P 240 DJ CS P 250 DJ CS P 260 DJ CS P 270 DJ and CS P 280 DJ Car...

Page 2: ...from September 2010 1305 S Bertelsen Road Eugene OR 97402 www grapesolar com Tel 1 877 264 1014 toll free 1 541 349 9000 Fax 1 541 343 9000 Table of Contents I General Information 3 II Safety Precauti...

Page 3: ...door land based applications only 6 Rated power output specification of Grape Solar PV modules are made at the Standard Test Condition STC which is 1000W m2 irradiance 1 5 Air Mass AM and 25 C 77 F ce...

Page 4: ...cted modules have to be stored outside for any length of time always have the glass surface facing down and cover modules with water proof material to prevent water collecting inside the panel and cau...

Page 5: ...hen working with modules exposed to light follow all applicable regulations regarding working with live electrical equipment 3 5 Do not install or handle the modules when they are wet or during period...

Page 6: ...connections 3 15 Broken junction boxes or broken connectors are electrical and laceration hazardous and cannot be repaired Please contact the installers to remove the broken module from the array and...

Page 7: ...n into account 1 5 The site should not have exposure to extremely corrosive chemicals e g emissions from manufacturing facilities 2 Module Orientation Tilt Angle 2 1 To obtain maximum yield from the P...

Page 8: ...ach module or string of modules when reverse current is anticipated to exceed the value of the module protective fuse 3 8 The junction box contains factory installed 3 bypass diodes and is not designe...

Page 9: ...ay be mounted at any angle from vertical to horizontal orientation However to obtain maximum yield from the PV system the direction and tilt angle for the modules shall be set to receive the incident...

Page 10: ...they have been evaluated by UL for mounting At least four stainless steel screws of the 10 22mm the stainless steel nuts and washers of 10mm are required to mount the module securely It is recommended...

Page 11: ...not remove the dirt by scraping or rubbing away from the module front surface when dry as this may cause micro scratches on the glass and lead to module performance degrading 5 Water can be used for...

Page 12: ...injury or expense arising through improper use or incorrect installation operation or maintenance Furthermore Grape Solar assumes no responsibility for any infringement of patents or other rights of t...

Page 13: ...1 877 264 1014 toll free 1 541 349 9000 Fax 1 541 343 9000 Appendix Figure 2 Position of Mounting Holes Model CS S 160 DJ CS S 165 DJ CS S 170 DJ CS S 175 DJ and CS S 180 DJ Figure 3 Position of Moun...

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