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TROUBLE-SHOOTING

CHIMNEY FIRE

If your stove has been installed correctly and you have 
also operated it correctly and regularly carried out the 
recommended routine checks then it is unlikely that 
you will ever experience a chimney fire, which can be 
highly dangerous.
Chimney fires can be detected by an unusual roaring 
sound and / or unusual vibrations coming from the 
chimney breast or the stove itself. The sound is not to 
be confused with the gentle ‘rushing’ sound you may 
normally hear when a stove has a well performing 
up-draught. During a chimney fire you may also see 
sparks or flames exiting from the chimney terminal 
outside.

• Prevention 

If you suspect a chimney fire then immediately close 
the Primary and Secondary Air controls, as well as the 
Thermostat Control, evacuate the building and call 
the Fire Service. 

Never 

open the stove door as this will 

make the chimney fire worse by providing additional 
combustion air. Do not re-enter the building until you 
have been advised by the Fire Service that it is safe.
Do not re-light the stove until the flue system has 
been thoroughly inspected by an approved installer or 
chimney sweep and any necessary repairs have been 
carried out.

• 

Causes: Inadequate cleaning 

Chimney fires occur when soot and creosote have 
built up to such a level that they ignite. It is important  
therefore that your flue system has as many cleaning 
access points as practicable to enable comprehensive 
removal of soot, creosote and other debris. This will 
also minimise the amount of time it takes for a  
qualified sweep to clean the system making the  
system safer and its cleaning more cost-effective in 
the long run. 

• 

Causes: Continuous low burning

 

To discourage the potential for such soot and  
creosote build-ups, long periods of consistent  
‘slumber’ or overnight burning should be avoided 
or that these should at least be compensated for by 
regular burning on full output for short periods (eg 30 
minutes per day) to help burn off any likely deposits 
before they become problematic. 

• 

Causes: Poor fuel choice 

As previously mentioned 

unseasoned or damp wood or fuel should always be 
avoided as these produce excessive soot and creosote.  
This is particularly problematic for boiler stoves where 
the fire chamber temperatures are much lower than 
in a non-boiler stove and therefore the potential to 
promote the conditions for dangerous deposits from 
damp fuel is much greater.  
 

SYSTEM BALANCE

With all wood burning and multi fuel boiler stoves, 
given their particular heat cycle and the natural gravity 
fed flow, it is extremely important that the radiators 
are balanced to ensure an efficient distribution of heat 
as well as an even heat balance from one radiator to 
the next. The idea is to reduce the flow to the hottest 
radiators so that more hot flow is available to heat the 
coolest ones. The system is ‘balanced’ when there is a 
good hot water flow through every central heating 
radiator.
To undertake this, all of the system valves should be 
set to open (including any lock shield valves (LSVs) 
on the heat leak radiator) and the circulation pump 
adjusted to the correct flow speed. Thermostatic 
radiator valves (TRVs) should also be set to maximum 
to ensure that these are not activated during the 
balancing process. All radiators should be fully bled 
of air and the system should be at full operating 
temperature. Please note it could take the system 2 
– 3 hours, depending on the size of the system and 
the fuel loads, to reach full operation.
The objective is to get a consistent temperature 
difference of approximately 10ºC between the flow 
(80ºC) and the return (70ºC) on each radiator. If the 
circulating pump flow rate is set too high then the 
temperature drop between flow and return will be 
less than 10ºC. Balancing the system means adjusting 
all of the various thermostatic valves, thermostats, 
lock shield valves on each radiator and the circulating 
pump speed to give the desired temperature in each 
room for the least amount of fuel used. This can be 
a time-consuming process, but is well worth it, and 
therefore is best left to an experienced installer.
With the system at full operating temperature and 
all of TRVs fully open, if the temperature drop is 
different from 10ºC but consistent across all of the 
radiators then it will be a simple matter of adjusting 
the circulating pump flow to achieve the desired 
10ºC drop. Slow down the pump flow to increase the 
drop difference and speed it up to reduce it. In reality 
it does not matter if some radiators have a slightly 
smaller temperature drop, hence a higher flow, so 
long as there is enough flow to get all of the radiators 
at a desirable temperature.
Fortunately, a balanced system does not mean 
that all of the radiators have to be set at the 
same temperature. How hot a radiator is once the 
thermostatic valve is operating will depend on many 
variables including the size of the room, how high the 
TRV is set and how big the radiator is. Radiators are 
likely to be slightly hotter at the top than the bottom 
but this will vary from system to system and the 
design of the radiator itself. Provided the temperature 
difference from the top to the bottom of the radiator 
is no more than the 10ºC flow and return difference, 
then this is not generally an indication of a system 
problem.

26

Summary of Contents for GR910-B

Page 1: ... to make a claim under the Hi Flame Warranty You will find the serial number beginning with GR on the CE plate at the rear of the stove as well as on the lid of the outer packaging Write the date the stove was delivered to you below as this is likely to differ from the purchase date Remember to keep your receipt as proof of purchase Ref GR910 B UK NI ROI V3 06 15 www hi flame com Graphite This appli...

Page 2: ...for guidance purposes only may differ slightly from your new Hi Flame Graphite Boiler stove However the principles illustrated here remain the same Hi Flame Fireplace UK Limited CONTENTS Page 4 5 5 5 6 6 7 7 7 8 8 8 9 10 11 12 13 13 14 14 15 15 17 17 17 18 19 19 20 22 22 General Dimensions General Specifications including minimum distances Permanent Air Supply Standard Features and Controls Packing...

Page 3: ...alling this stove in a UK Smoke Control Area the Hi Flame Graphite Boiler stove can only be fuelled with approved smokeless fuels it will be illegal to burn wood or any other non approved fuels in it Even if you have installed or operated stoves before remember manufacturer s requirements can vary and can also change with updates to building regulations therefore please read this manual before you...

Page 4: ...4 GENERAL DIMENSIONS ...

Page 5: ...4 8kg approx 10lb 9oz Maximum Log Length 400 mm 16 Or Approved Smokeless Fuels www solidfuel co uk Maximum Mineral Fuel Load 3 8kg approx 8lb 6oz PERMANENT AIR SUPPLY IMPORTANT The total rated output of this stove is 15 1kW Building Regulations permanent ventilation requirements should be based on this total output and not just the stove s output to the room Approved Document J of the Building Reg...

Page 6: ...In the confined space of the stove s fire chamber there is a real potential to cause a life threatening flash flame or explosion Never over fire the stove If any external parts of your stove glow red during operation then immediate action should be taken to reduce the supply of combustion air to the fire chamber through the Primary Secondary and Thermostatic Air controls which should quickly limit the i...

Page 7: ... of any residue water during maintenance or removal All electrical connections for example to system valves the circulating pump and the link up component must comply with current Building Regulations Ensure that the pipework is correctly earthed See page 8 and 24 for relevant regulations The mains water connection to the system must 7 comply with local water authority regulations in order to safe...

Page 8: ...lid fuel and wood burning appliances and systems are subject to the requirements of Building Regulations These regulations must be observed and such installations need to be notified to the relevant Local Authority Building Control department by law Hetas www hetas co uk is the official body recognised by the Government to approve solid fuel domestic heating appliances and the registration of compet...

Page 9: ... packaging You must retain this until the stove is installed and is fully operational Remember to keep the bar coded serial number label Unfasten retaining wires and remove any components including those inside the ash pan from inside the stove Inspect Check the stove has not been damaged in transit never attempt to install a stove which has been damaged If damage is suspected then report this imm...

Page 10: ...ou ll see the baffle plate lug Push the baffle upwards to one side so that you can drop the plate down and move it out of the way to clear the lower retaining ledge Should there be excessive soot debris then you will need to review how you operate your stove and also check the quality of your fuel The Graphite Boiler s wide body means that you should not rely solely on being able to clear exces sive...

Page 11: ...e three access panel bolts with the correct sized socket or ring spanner and loosen and remove any fire cement seal Gently and evenly prise around the plate to free it from its cement seal Do not attempt to lever the plate from one point only as this could put undue pressure where the plate still secured causing it to crack Clean the boiler and flueway using a lightweight wire brush if necessary Che...

Page 12: ...sant smoky smells both inside and sometimes outside the house In the event of a problem with your stove always check your choice of fuel first Manufactured or finished wood products such as plywood and chipboard must also be strictly avoided because of the high chemical adhesive content used in their production which will also leave harmful potentially corrosive residue inside the stove and flue syst...

Page 13: ...pes of combustion air that wood and mineral fuels need Your new stove can burn very well or very poorly depending on how you light the fire how you refuel the fire and of course the type and quality of the fuel that you are burning A log moisture meter is a cost effective investment if you want to maximise the efficiency of your stove and wood fuel Wear protective gloves when loading a burning stove ...

Page 14: ... and gases whenever possible point the log ends away from the glass to help keep the glass clean Fuel Load Ideally the logs should be approximately 400mm 16 long A typical fuel load should weigh approximately 4 8kg 10lb 9oz To get the best out of your stove ideally you will need three different thicknesses of wood log as you build the fire through each lighting phase 1 Kindling This is generally fin...

Page 15: ...rds the glass as this is where some of the gases and moisture from the logs escapes and this can cause staining which the Airwash may find difficult to remove Only reduce the Secondary Air control when the wood has carbonised and the fire is burning at a high temperature This is when the ash on the burning wood looks light grey and virtually covers all of the wood You will be able to tell when the st...

Page 16: ...commend burning your Graphite Boiler on high output for at least 30 minutes each day to help burn off any potential soot or creosote build up but be careful not to over fire the stove 2 Small regular loads when refuelling will produce a more efficient and cleaner burning performance 3 Avoid burning large amounts of wood with the Secondary Air supply turned down as this will reduce the effectiveness ...

Page 17: ...rature and the burn rate of the mineral fuel load and therefore the heat into the room To do this ensure the Primary and Secondary Air is fully closed Then simply control the flame pattern and burn rate with the Thermostat Control However you may still need to undertake some subtle adjustments to both the Primary and Secondary Air supply to achieve the correct balance of combustion air for your sto...

Page 18: ... requirement of your Warranty that the stove is installed by a competent person such as a Hetas or INFO registered installer who will be fully aware of any building and safety regulations which apply to stove installations in your location Boiler Stove Location Checklist The existing constructional hearth the main part of the hearth is suitably constructed and is of a thickness that conforms to al...

Page 19: ...east 125mm 5 thick This can include the thickness of any non combustible floor under the hearth or non combustible decorative surface It must be capable of supporting the weight of the stove when loaded and boiler with water add approx 15kg along with any attached flexible flue liner which may bear down on the stove This hearth must conform to local building regulations which may vary from country to...

Page 20: ...e the stove s operation with greater control over the fuel burn rate and efficiency Your existing chimney could leak smoke fumes and potentially dangerous invisible carbon monoxide into other parts of the building Condensation or creosote tar often associated with burning wood could eventually seep through the walls particularly if they are made of old or porous brick and or are jointed with lime m...

Page 21: ... diagram shown overleaf should be used for general guidance purposes only and is included here to demonstrate basic system principles Combined with the at a glance list below this should provide you with a basic understanding of the essential requirements your system should have As each system and its requirements will vary the list below is by no means meant to be comprehensive A good system shou...

Page 22: ... 23 ...

Page 23: ...s not overheat A low limit thermostat set at 45ºC should be fitted to the gravity return pipework and connected to the circulating pump This should be set to come on when the water temperature reaches above 45ºC to begin the circulation process Hot water cylinder The water system must be properly vented and you must use a double feed indirect cylinder which is in accordance with current issue of BS...

Page 24: ...rements Explain the householder s legal requirement to use an approved fireguard whenever children or the elderly and the infirm are likely to be in the vicinity of the stove If the installation is in a designated Smoke Control Area then also explain the householder s responsibility only to use approved smokeless fuels 8 Instruction Manual Make sure that the customer receives this copy of the Instru...

Page 25: ...ow it is extremely important that the radiators are balanced to ensure an efficient distribution of heat as well as an even heat balance from one radiator to the next The idea is to reduce the flow to the hottest radiators so that more hot flow is available to heat the coolest ones The system is balanced when there is a good hot water flow through every central heating radiator To undertake this all o...

Page 26: ...could also indicate that the chimney or flue itself also needs cleaning Causes Inadequate supply of combustion air Check that any permanent air vent fitted to supply the extra combustion air required for the stove has not been accidentally blocked Remember there should never be an extractor fan in the same room as a stove A simple way of checking whether or not the stove is receiving enough combusti...

Page 27: ...lem because the Airwash does not get hot enough and some blackening of the glass should be considered a because draught stabilisers limit the exit of flue gases from the stove they should only ever be specified fitted and subsequently tested by an approved installer Causes Fuel The fuel itself may be of poor quality For example pine and other softwoods used in the building trade will burn much quicke...

Page 28: ...ter then it is more than likely to be a problem with the system The simplest way to determine this is if possible to check that the top water pipe from the stove is hot and that the lower pipe is cooler If this is the case then this indicates that there is a problem with the system and not the stove Causes Circulation pump or thermostatic valve failure A fault in one of the system s key components...

Page 29: ...move the log retaining bar by lifting it upwards to expose the bolt head at the top of the firebrick retaining clamp Always use penetrating oil to help release the bolt and use the correct sized spanner or socket Do not force the bolt Then simply remove the damaged bricks and replace them both with new ones When replacing and clamping the bricks in place ensure they make good contact with the insid...

Page 30: ...es as this type of polish can cause deep staining to the skin and fingernails Repair worn or scratched surfaces with a proprietary heat resistant spray paint made specially for stoves also available from your stove dealer Never use an aerosol spray on or near the stove when it is burning or it is hot Door Rope Seals It is important that you maintain a tight door seal as this prevents unwanted air l...

Page 31: ...onal performance and safety standards It is not the responsibility of Hi Flame or their distributors to ensure that the appliance is installed and operating correctly at the time of the installation This is strictly the responsibility of the stove owner and any complaints regarding the performance of the installation should be addressed to the stove dealer or the stove installer HI Flame offers th...

Page 32: ... Hi Flame technical department pressure tests then under the terms of Hi Flame s 1 year or extended 5 year warranty your reasonable expenses provided receipts are provided to us will reimbursed and an appropriate replacement supplied subject to model availability What the Hi Flame Warranty DOES NOT cover In line with other manufacturers the Warranty does NOT cover the following consumable items Fi...

Page 33: ...k all parts for wear or damage and replace as necessary Re fit internal parts and flueway access lid Stove Glass Check the glass for chips or cracks and the glass seal condition and replace if necessary Thoroughly clean the stove glass on both sides Door Seal Check that this makes an air tight seal and replace if necessary Ensure that the new rope joint is also in the middle at the base of the rope ...

Page 34: ... AND SETTINGS For future reference include a basic drawing of the system and notes on the circulation pump and system thermostat settings etc as well as their location and the location of the system drain point 35 ...

Page 35: ...mes Chapel Cheshire CW4 8AF United Kingdom Hi Flame Fireplace UK Limited 2014 All rights reserved Booklet contents may not be copied in whole or in part without the prior written permission of the copyright holder Hi Flame and Graphite are the company name and trading names of Hi Flame Fireplace UK Limited Graphite ...

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