GRASS VALLEY KAYAK HD, Installation Planning Manual

Page 1: ...Kayak HD DIGITAL PRODUCTION SWITCHER Installation Planning Guide SOFTWARE VERSION 6 9 2 071845102 APRIL 2008 ...

Page 2: ... Blvd Salt Lake City UT 84119 United States 7140 Baymeadows Way Suite 101 Jacksonville FL 32256 United States Including its implementation meets the requirements of the standard ISO 9001 2000 Scope The design manufacture and support of video hardware and software products and related systems This Certificate is valid until June 14 2009 This Certificate is valid as of August 30 2006 Certified for t...

Page 3: ...Kayak HD DIGITAL PRODUCTION SWITCHER Installation Planning Guide SOFTWARE VERSION 6 9 2 071845102 APRIL 2008 ...

Page 4: ... 25 20 20 800 8080 2020 or 33 1 48 25 20 20 United States Canada 24 x 7 1 800 547 8949 or 1 530 478 4148 Local Support Centers available during normal business hours Asia Hong Kong Taiwan Korea Macau 852 2531 3058 Indian Subcontinent 91 22 24933476 Southeast Asia Malaysia 603 7805 3884 Southeast Asia Singapore 65 6379 1313 China 861 0660 159 450 Japan 81 3 5484 6868 Australia and New Zealand 61 13...

Page 5: ...utout Dimensions 21 Securing Panels to Mounting Surface 22 Section 3 Frames 23 General Rack Mounting Instructions 23 4 RU Compact Frame 24 Video Processor Frame Installation 24 4 RU Compact Frame Dimensions 24 4 RU Compact Frame Rack Mounting 26 Kayak HD Video Processor 4 RU Frame 27 8 RU Frame 29 Video Processor Frame Installation 29 8 RU Frame Dimensions 29 8 RU Frame Rack Mounting 31 Cabling 34...

Page 6: ...tion Planning Guide Contents KDD PSU Power Supply Option 40 Installation 41 Pin Assignments 42 GPI Tally Connections 43 Kayak HD GPI and Tally Interface 44 GPI Inputs 44 GPI Input Structure 45 GPI Tally Outputs 46 Index 1 ...

Page 7: ... 4 RU Video Processor Frame Kayak HD or SD 150C which includes a 2 M E Control Panel and a 4 RU Video Processor frame equipped with one M E module and the license for a Half M E Kayak HD or SD 200C which includes a 2 M E Control Panel and a 4 RU Video Processor frame equipped with two M E modules Kayak HD or SD 200 which includes a 2 M E Control Panel and a 8 RU Video Processor frame equipped with...

Page 8: ...ard Features Switchable between several HD formats Supports SD production Fully digital 10 bit 4 2 2 inputs outputs Compact 4 RU and 8 RU lightweight frames Low power consumption Hot swappable front removable modules and power supplies Intuitive menu with touch screen One DPM Channel standard per M E with planar 3D effects remaining channels optional adding non linear and lighting effects Software...

Page 9: ...6 for Kayak HD 100C 150C 16 for Kayak HD 200C 250C 16 32 for Kayak HD 200 250 24 32 for Kayak HD 300 350 32 for Kayak HD 400 450 GPI Tally Outputs 32 64 for Kayak HD 100C 150C 64 for Kayak HD 200C 250C 64 128 for Kayak HD 200 250 96 128 for Kayak HD 300 350 128 for Kayak HD400 450 Four full function keyers per full M E each with linear and luminance keying Five background generators include black ...

Page 10: ... for eDPM Spektra for eDPM RGB color correction option on every keyer and background bus or per input Dual Chromatte chroma keyers with flexible licenses allowing assignment of Chroma keys to different keyers Remote monitoring and diagnostic support via NetCentral software KHD PSU internal redundant power supply unit KDD PSU rack mounted remote power supply unit for remote or additional control pa...

Page 11: ...Kayak HD or SD 2 M E system less any I O Expander modules in the chassis Upgrade Kit for minor modifications of XtenDD panels to enable control of a Kayak HD SD video processor frame Supported Control Protocols VTRs BVW 75 AMP Advanced Media Protocol For Profile PVS XP K2 M Series and Turbo DDRs RS422 Serial supported Video servers Louth VDCP Odetics Routers Routing Control Systems Trinix Venus Tr...

Page 12: ...200C and 250C 546 10 mm 21 5 in 482 60 mm 19 in 177 8 mm 7 in 17 69 kg 39 lbs 4 Kayak HD 8 RU Frame Kayak HD 200 and 250 522 73 mm 20 58 in 482 60 mm 19 in 441 96 mm 17 4 in 29 03 kg 64 lbs 8 Kayak HD 300 522 73 mm 20 58 in 482 60 mm 19 in 441 96 mm 17 4 in 30 39 kg 67 lbs 8 KDD PSU Remote Panel Power Supply Option 240 mm 9 45 in 482 mm 19 in 44 mm 1 73 in 2 8 kg 6 2 lb 1 Table 2 Environmental Sto...

Page 13: ...d Automatic line voltage sensing for 120V and 240V sources Line frequency 50 60Hz 5 Power consumption max 800W Leakage current 2 5 mA DC OUT for control panel 48V DC max 3A Kayak HD 100C Control Panel DC IN 48V DC In max 1 3A Kayak HD 150C 200C 200 Control Panel DC IN 48V DC In max 1 3A Kayak HD 250C AND 250 Control Panels DC IN 48V DC In max 1 3A Kayak HD 300 Control Panel DC IN 48V DC In max 1 3...

Page 14: ...anked or passed user selectable Embedded audio Blanked or passed user selectable EDH Blanked Input Impedance 75 ohm Max cable length HD Video 100 meters using Belden 1694A type cable SD Video 300 meters using Belden 1694A type cable Format ITU R656 SMPTE 259M 270Mbit s SMPTE 292M 1 5Gbit s Number of Outputs Kayak HD 100C 150C 12 min Up to 24 Kayak HD 200C 250C 24 Kayak HD 200 250 24 min Up to 48 K...

Page 15: ...o Color Black Analog equivalent to the standard being used Return loss 40dB up to 5 MHz Connectors 2 each BNC loop through for both HD and SD inputs Impedance 75 ohm external HD Mode SD Mode 1080i 29 97 30 SMPTE 274M Table 1 4 5 525i 59 94 SMPTE 259M 1080i 25 SMPTE 274M Table 1 6 625i 50 SMPTE 259M 1080p 24 23 976 SMPTE 274M Table 1 10 11 1080sF 24 23 976 SMPTE 211 Table 1 15 16 720p 60 59 94 50 S...

Page 16: ...12 Kayak HD Installation Planning Guide Section 1 System Overview ...

Page 17: ...rames provide seven unique Kayak HD systems Kayak HD 100C systems use a one M E panel The control panel used in Kayak HD 150C 200C and 200 systems provides one M E plus program preset or two M E depending upon electronics frame configuration The control panel used in Kayak HD 250C 250 and 300 systems provides two M E plus program preset or three M E depending upon electronics frame configuration K...

Page 18: ...3 Kayak HD 100C Control Panel Dimensions 1 of 2 PS 2 Port 48V DC Power In from Frame LAN RS 485 RS 232 8448_04_r0 USB 4 USB 2 Future use Future use 8324_01_r2 418 mm 16 46 in 398 mm 15 66 in 10 mm 0 39 in 34 mm 1 31 in 16 mm 0 60 in 11 mm 0 40 in 66 mm 2 55 in 81 mm 3 19 in 260 mm 10 23 in 145 mm 5 69 in Left side view 2 0 7 ...

Page 19: ...n Planning Guide 15 Kayak HD Control Panels Figure 4 Kayak HD 100C Control Panel Dimensions 2 of 2 448 mm 17 64 in 448 mm 17 64 in 428 mm 16 85 in 10 mm 0 39 in 418 mm 16 5 in 10 mm 0 39 in Front view Top view 8324_02_ r2 ...

Page 20: ...es Kayak HD 150C 200C 200 Control Panels Figure 5 Kayak HD 150C 200C and 200 Control Panel Figure 6 2 M E Control Panel Rear View USB P S 2 3 4 8448_05_r0 Future use Future use PS 2 Port 48V DC Power In from Frame Redundant DC Power In USB 4 LAN RS 485 RS 232 USB 2 ...

Page 21: ...rol Panels Dimensions Figure 7 Kayak HD 150C 200C and 200 Control Panels Dimensions 1 of 2 418 mm 16 46 in 398 mm 15 66 in 10 mm 0 39 in 34 mm 1 31 in 16 mm 0 60 in 11 mm 0 40 in 65 mm 2 55 in 81 mm 3 19 in 260 mm 10 23 in 1445 mm 5 69 in 8451_08_r2 2 0 7 ...

Page 22: ...lanning Guide Section 2 Control Surfaces Figure 8 Kayak HD 150C 200C and 200 Control Panel Dimensions 2 of 2 809 mm 31 9 in 809 mm 31 9 in 789 mm 31 1 in 418 mm 16 5 in 10 mm 0 39 in 10 mm 0 39 in Front view Top view 8451_09_r0 ...

Page 23: ...k HD 250C 250 and 300 Control Panel Figure 10 3 M E Control Panel Rear View J1A J1B DIGITAL PRODUCTION SWITCHER J2 J3 J4 J5 J5 DC POWER IN 48V 1 3A max 48V 1 3A max RED DC POWER IN USB LAN RS 485 RS 232 1 2 COM 2 COM 1 Spare TE KAYAK 48V DC Power In from Frame Redundant DC Power In LAN USB RS 485 RS 232 8448_12_r0 ...

Page 24: ...re 11 Kayak HD 250C 250 and 300 Control Panels Dimensions 10 mm 0 39 in 97 mm 3 79 in 524 mm 20 63 in 10 mm 0 39 in 34 mm 1 31 in 8451_01_r0 65 mm 2 54 in Left side view 20 7 44 57 in 1132 mm 43 78 in 1112 mm 0 39 in 10 mm 0 39 in 10 mm 21 42 in 544 mm 8451_10_r0 Front view Top view ...

Page 25: ...holes on the sides of the panel CAUTION At least 2 in 50mm of open space on the sides of the panel is required for proper air flow Surface Mount Cutout Dimensions CAUTION At least 50 mm 2 in of clear space on the sides of the panel below the mounting surface is required for proper air flow Provide at least 50 mm 2 in of clear space in the rear of the panel for cable clearance Table 1 Kayak HD Surf...

Page 26: ...ng Surface When mounting the panel in a tabletop cutout four M4 threaded holes two each on the left and right side of the panel are available for securing the panel in the cutout Figure 12 Figure 12 Kayak HD Panel Mounting Holes 5 mm 0 2 in panel edge to centerline of threaded hole 8324_10_r3 ...

Page 27: ...rwise covered Make sure you install the frame so that you allow for cooling airflow Make sure that you mount the unit in the rack so that it is evenly balanced to prevent damage to the frame and to avoid creating a hazardous condi tion When connecting the unit to the supply circuit be sure that the supply circuit of the rack is not overloaded The unit must be well grounded using the ground connect...

Page 28: ...g Guide Section 3 Frames 4 RU Compact Frame Video Processor Frame Installation 4 RU Compact Frame Dimensions Figure 13 Kayak HD 4 RU Frame Dimensions 177 mm 6 97 in 482 mm 19 0 in 465 mm 18 31 in 165 mm 6 5 in Front view 8451_15 1_r1 ...

Page 29: ...Kayak HD Installation Planning Guide 25 4 RU Compact Frame Figure 14 Kayak HD 4 RU Frame Dimensions 442 mm 17 4 in 541 mm 21 29 in 37 mm 1 43 in 523 mm 20 58 in 7 5 mm 0 3 in Top view 8451_15 2_r0 ...

Page 30: ... The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal Make sure to provide adequate ventilation for the Kayak HD Frame When installing the frame in the rack take care that no ventilation holes are blocked This can prevent cooling air from reaching the frame and cause it to overheat There are air intake holes on the right side o...

Page 31: ...ff vertically and must have suf ficient clearance room in order to remove it If you have equipment mounted too close to the Kayak HD 4 RU Compact Frame you may not be able to remove the door Kayak HD Video Processor 4 RU Frame Figure 16 Kayak HD 4RU Frame Front View with Door Removed ON OFF Top M E Slot M E 0 PP Bottom M E Slot M E 1 Controller and 0 5 M E 2 USB unused Air Filter Fan Assembly Flas...

Page 32: ...48_06_r1 48V DC Power Out to Control Panel 100 240V AC Power Supply 1 Redundant AC Power Supply 2 option Grounding Lug GPI In 9 16 GPI Out 33 64 2 M E only GPI In 1 8 GPI Out 1 32 HD Reference In Tri Level Sync Video Out 1 M E 1 12 2 M E 1 24 Video In 1 M E 1 24 2 M E 1 48 SD Reference In LAN Internal Switch with 4 Ports RS422 485 Serial Ports 8 ...

Page 33: ...Guide 29 8 RU Frame 8 RU Frame Video Processor Frame Installation 8 RU Frame Dimensions Figure 18 Kayak HD 8 RU Frame Dimensions 1 of 2 483 mm 19 0 in 465 mm 18 31 in 166 mm 6 5 in 178 mm 7 0 in 355 mm 13 97 in 8451_16_r0 Front view ...

Page 34: ... Kayak HD Installation Planning Guide Section 3 Frames Figure 19 Kayak HD 8 RU Frame Dimensions 2 of 2 523 mm 20 58 in 541 mm 21 29 in Cable Support Wires 442 mm 17 4 in 8451_13_r1 Top view 37 mm 1 43 in ...

Page 35: ...ng only the front rack ears is sufficient for fixed installations Additional support like the rear rack support or slide rails is required for mobile applications The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal Air Intake Rear Rack Support Air Exhaust 8451_14_r1 ...

Page 36: ...ayak HD 8 RU frame door is required to remove the door When installing the Kayak HD 8 RU frame in the rack take care to leave room for removal of the front door The front door lifts off vertically and must have sufficient clearance room in order to remove it If you have equipment mounted too close to the Kayak HD 8 RU Frame you may not be able to remove the door Figure 21 Kayak HD 8RU Frame Front ...

Page 37: ...0V AC Power Supply 1 Redundant AC Power Supply 3 option 100 240V AC Power Supply 2 Grounding Lug GPI In 9 16 GPI Out 33 64 2 M E only GPI In 1 8 GPI Out 1 32 HD Reference In Tri Level Sync Video Out 1 M E 1 12 2 M E 1 24 3 M E 1 48 Video In 1 M E 1 24 2 M E 1 48 3 M E 1 96 SD Reference In LAN Internal Switch with 4 Ports RS422 485 Serial Ports 8 ...

Page 38: ...work LAN The video processor frame incorporates an Ethernet switch for this purpose There are two AC power supply inputs to the frame If the redundant power supply option is installed power can be provided by one or both line cords to two different AC circuits Kayak HD 100C Control Cabling Figure 23 Kayak HD 100C Standard Control Cabling 2 USB Ports Supplied CAT5 Cable PS 2 Port Control Panel Vide...

Page 39: ...and Video Processor frame uses point to point connections and does not require connection to an external Ethernet Local Area Network LAN The video processor frame incorporates an Ethernet switch for this purpose There are two AC power supply inputs to the frame If the redundant power supply option is installed power can be provided by one or both line cords to two different AC circuits USB P S 2 3...

Page 40: ...Kayak HD if an ade quate number of ports are available Keep your facility network and technical network separate in order to avoid network traffic negatively affecting Kayak HD system operation The Kayak HD backplane has four RJ45 Ethernet connectors for its built in Ethernet switch each capable of 10 100 1000 Mbps All Ethernet connec tors share the same speed and direction sensing features Table ...

Page 41: ...r to integrate Kayak HD devices into an existing network ask the local network administrator for the subnet mask of the network Before changing IP addresses always set the subnet masks of the Kayak HD devices to the mask of the local network If all changes are made and a frame is not visible to the panel press Rescan in the Device Control menu of the panel Video Cabling for all Kayak HD Switchers ...

Page 42: ...nd expansion module installed Reference Input There are two separate looping reference input pairs The upper pair accepts analog 525 or 625 composite video Burst is not required but typi cally facility reference color black is used Kayak HD can auto sense whether the reference is 525 or 625 and can change the internal standard accordingly The lower looping reference input pair is for HD production...

Page 43: ...U Internal Redundant Power Supply Option This option provides redundant power for the Kayak HD video processor chassis and control panel It slides into an extra power supply slot in the video processor chassis Figure 25 KHD PSU Internal Redundant Power Supply Option ...

Page 44: ... range AC power supply providing power for a remotely mounted Kayak HD Control Panel or for each additional Control Panel connected to the same processor chassis Power output is sufficient for two 1 M E systems or one 2 M E system Grass Valley recommends that customers purchase this option if the dis tance from the Frame to the Control Panel is more than 100 meters Figure 26 KDD PSU KDD PSU Front ...

Page 45: ...D Installation Planning Guide 41 KHD PSU Internal Redundant Power Supply Option Installation Figure 27 KDD PSU Rack Installation Cut fastening metal so that the ventilation openings are not covered 8324_14_r1 ...

Page 46: ...d to use these ports to diagnose problems with the Kayak HD switcher please contact your Grass Valley Customer Service Representa tive Table 10 Socket Pin Bus Controller Tributary 1 Chassis Ground Chassis Ground 2 RxA TxA 3 TxB RxB 4 Signal Ground Signal Ground 5 Not used Not used 6 Signal Ground Signal Ground 7 RxB TxB 8 TxA RxA 9 Chassis Ground Chassis Ground Table 11 Socket Pin Signal 1 Chassis...

Page 47: ...efinitions are defined in the Setup menu during initial system con figuration The nominal rating specification for each relay is 1A 60 V The GPI General Purpose Interface and Tally Interface provides a means to transfer commands to and from the switcher to external customer pro vided equipment A one wire per function parallel hardware connection is used Connectors and pins are provided to create a...

Page 48: ... frame only For pinouts of these connectors refer to the listings in 4 RU and 8RU Frame Tally GPI In 1 8 GPI Out 1 32 on page 49 4 RU and 8RU Frame Tally GPI In 9 16 GPI Out 33 64 on page 50 8RU Frame Tally GPI In 17 24 GPI Out 65 96 on page 51 8RU Frame Tally GPI In 25 32 GPI Out 97 128 on page 52 These four connectors do not share any signals in common other than ground reference and chassis gro...

Page 49: ...Input Connections Typical 2 of 8 connections Pins 1 and 34 of each of the two four connectors are connected to ground For applications that span across more than one connector only one ground common connection is required 50 pin Connector Pin Numbers Opto Isolator 1 of 8 GPI 1 GPI 5 3 3 V Open Collector 18 35 19 36 20 4 1 34 3 2 150 ohm Opto Isolator 5 of 8 Ground and Chassis Kayak HD Frame User E...

Page 50: ... are labeled GPI_OUT_COM_A through GPI_OUT_COM_H for the first connector corresponding to GPI Tally OUTs 1 32 These commons can all be tied together forming one common bus for all 32 outputs Alternatively multiple smaller commons can be con structed to interface with systems that need isolated common connections This common or isolated bus scheme can extend across multiple connec tors For example ...

Page 51: ...pin Connector Pin Numbers 1A of 32 2A of 32 3A of 32 4A of 32 5B of 32 6B of 32 27G of 32 28G of 32 29H of 32 30H of 32 31H of 32 32H of 32 Kayak HD Frame User Equipment Common B Common A Common H Logic 12V Lamp 12V Lamp 12V Lamp 12V DC Common G 8448_09r0 21 5 38 22 37 39 23 48 32 47 49 33 17 50 16 ...

Page 52: ...ge can be applied If the switcher GPI Tally outputs are used to drive downstream DC relays be sure to install diodes across the relay coils to clamp inductive spikes Shielded cable is recommended for the connection from the switcher to the user tally system Each output can be programmed for function steady state or pulse output polarity and pulse duration Refer to the Install Menus section of the ...

Page 53: ... 18 23 GPIOut6B 19 7 GPIOut7B 20 40 GPIOut8B 21 24 GPIOutComC 22 8 GPIOut9C 23 41 GPIOut10C 24 25 GPIOut11C 25 9 GPIOut12C 26 42 GPIOutComD 27 26 GPIOut13D 28 10 GPIOut14D 29 43 GPIOut15D 30 27 GPIOut16D 31 11 GPIOutComE 32 44 GPIOut17E 33 28 GPIOut18E 34 12 GPIOut19E 35 45 GPIOut20E 36 29 GPIOutComF 37 13 GPIOut21F 38 46 GPIOut22F 39 30 GPIOut23F 40 14 GPIOut24F 41 47 GPIOutComG 42 31 GPIOut25G 4...

Page 54: ...37K 18 23 GPIOut38K 19 7 GPIOut39K 20 40 GPIOut40K 21 24 GPIOutComL 22 8 GPIOut41L 23 41 GPIOut42L 24 25 GPIOut43L 25 9 GPIOut44L 26 42 GPIOutComM 27 26 GPIOut45M 28 10 GPIOut46M 29 43 GPIOut47M 30 27 GPIOut48M 31 11 GPIOutComN 32 44 GPIOut49N 33 28 GPIOut50N 34 12 GPIOut51N 35 45 GPIOut52N 36 29 GPIOutComP 37 13 GPIOut53P 38 46 GPIOut54P 39 30 GPIOut55P 40 14 GPIOut56P 41 47 GPIOutComQ 42 31 GPIO...

Page 55: ...T 18 23 GPIOut70T 19 7 GPIOut71T 20 40 GPIOut72T 21 24 GPIOutComU 22 8 GPIOut73U 23 41 GPIOut74U 24 25 GPIOut75U 25 9 GPIOut76U 26 42 GPIOutComV 27 26 GPIOut77V 28 10 GPIOut78V 29 43 GPIOut79V 30 27 GPIOut80V 31 11 GPIOutComW 32 44 GPIOut81W 33 28 GPIOut82W 34 12 GPIOut83W 35 45 GPIOut84W 36 29 GPIOutComX 37 13 GPIOut85X 38 46 GPIOut86X 39 30 GPIOut87X 40 14 GPIOut88X 41 47 GPIOutComY 42 31 GPIOut...

Page 56: ...IOut103AB 20 40 GPIOut104AB 21 24 GPIOutComAC 22 8 GPIOut105AC 23 41 GPIOut106AC 24 25 GPIOut107AC 25 9 GPIOut108AC 26 42 GPIOutComAD 27 26 GPIOut109AD 28 10 GPIOut110AD 29 43 GPIOut111AD 30 27 GPIOut112AD 31 11 GPIOutComAE 32 44 GPIOut113AE 33 28 GPIOut114AE 34 12 GPIOut115AE 35 45 GPIOut116AE 36 29 GPIOutComAF 37 13 GPIOut117AF 38 46 GPIOut118AF 39 30 GPIOut119AF 40 14 GPIOut120AF 41 47 GPIOutCo...

Page 57: ...trol Panels 100C Dimensions 13 150C 200C 200 16 150C 200C and 200 Dimensions 17 250C 250 and 300 Dimensions 20 Control Cabling 35 Control Protocols Supported 7 D Dimensions 100C Control Panel 14 150C 200C and 200 Control Panels 17 250C 250 and 300 Control Panels 20 4 RU Compact Frame 24 8 RU Frame 29 Surface Mount Cutout All Panels 21 documentation online 4 E Ethernet Switches and Hubs 36 F Factor...

Page 58: ...Pin Assignments 42 Power KDD PSU Power Supply Option 40 KHD PSU Internal Redundant Power Supply Option 39 Protocols Supported Control Protocols 7 R Rack Mounting 4 RU Compact Frame 26 8 RU Frame 31 Instructions 23 Reference Video Cabling Input 38 S software download from web 4 Specifications 8 Standard Features Kayak HD 4 Supported Control Protocols 7 Surface Mount Cutout Dimensions 21 Switcher Mo...

Page 59: ...Kayak HD Installation Planning Guide 3 Index Z Zodiak 3 ...

Page 60: ...4 Kayak HD Installation Planning Guide Index ...