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3. You must take time to build straight, true and strong.

4. You must use an R/C radio system that is in fi rst-class 
condition, and a correctly sized engine and components 
throughout the building process.

5. You must correctly install all R/C and other components 
so that the model operates correctly on the ground and in 
the air.

6. You must check the operation of the model before every 
fl ight to insure that all equipment is operating and that the 
model has remained structurally sound. Be sure to check 
clevises or other connectors often and replace them if they 
show any signs of wear or fatigue.

7. If you are not an experienced pilot or have not fl own 
this type of model before, we recommend that you get the 
assistance of an experienced pilot in your R/C club for 
your fi rst fl ights. If you’re not a member of a club, your local 
hobby shop has information about clubs in your area whose 
membership includes experienced pilots. 

8. While this kit has been fl ight tested to exceed normal use, 
if the plane will be used for extremely high stress fl ying, such 
as racing, or if an engine larger than one in the recommended 
range is used, the modeler is responsible for taking steps to 
reinforce the high stress points and/or substituting hardware 
more suitable for the increased stress. 

9. WARNING: The cowl and wheel pants included in this kit 
are made of fi berglass, the fi bers of which may cause eye, 
skin and respiratory tract irritation. Never blow into a part 
to remove fi berglass dust, as the dust will blow back into 
your eyes. Always wear safety goggles, a particle mask and 
rubber gloves when grinding, drilling and sanding fi berglass 
parts. Vacuum the parts and the work area thoroughly after 
working with fi berglass parts.

We, as the kit manufacturer, provide you with a top quality, 
thoroughly tested kit and instructions, but ultimately the 
quality and fl yability of your fi nished model depends 
on how you build it; therefore, we cannot in any way 
guarantee the performance of your completed model, 
and no representations are expressed or implied as to the 
performance or safety of your completed model.

Remember: Take your time and follow the instructions to 
end up with a well-built model that is straight and true.

DECISIONS YOU MUST MAKE

This is a partial list of items required to fi nish the Cherokee 
.40 ARF that may require planning or decision making before 
starting to build. Order numbers are provided in parentheses.

Radio Equipment

The Cherokee .40 ARF requires a minimum 4-channel radio 
system with four to seven 44 oz.-in. [3.2 kg-cm] minimum 
standard servos. Operational fl aps will require six servos. 
If you are installing a glow engine, an additional standard 
servo is required for the throttle. 

In addition, two 9" [229mm] servo extensions are required 
for the aileron servos. If you are using a radio system that 
does not support mixing functions, two Y-harnesses will also 
be required to connect the aileron servos and fl ap servos to 
the receiver. 

A charge jack receptacle is optional, but is useful for recharging 
the receiver pack without removing the canopy hatch and 
is shown in the assembly of the plane. Recommended part 
numbers for the radio components are provided below:

 Futaba

®

 S3003 Servo Standard (FUTM0031)

  Futaba S9001 Servo Aircraft Coreless BB

 (optional, 

FUTM0075)

  Futaba 9" Servo Extension J (FUTM3910)

  Futaba 6" Dual Servo Extension J (FUTM4130)

  Ernst Charge Receptacle Futaba J FM (ERNM3001)

Power System Recommendations

The recommended engine/motor size for the Cherokee .40 
ARF is a .40 to .46 cu in [7 to 7.5cc] two-stroke engine, .56 
cu in [9.2cc] four-stroke engine, or a RimFire

 42-50-800kV 

brushless out-runner motor. If installing a two-stroke glow 
engine, a Pitts muffl er is recommended. The stock muffl er 
can also be used with a muffl er extension but additional 
modifi cation to the fuselage and cowl would be necessary. 
Engine and motor order numbers are provided below:

 O.S.

®

 .46 AX ABL w/Muffl er (OSMG0547)

  Bisson O.S. .46 SF/FX .50 SX Pitts Muffl er (BISG4046)

   O.S. Muffl er Extension #873 (OSMG2578) (Stock

 muffl 

er 

only)

  Great Planes RimFire 42-50-800 out-runner

 brushless 

(GPMG4700) 

  Great Planes Brushless Motor Mount Medium

 Motors 

(GPMG1255)

Summary of Contents for Cherokee .40 ARF

Page 1: ...resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept t...

Page 2: ...or the veteran pilot who just appreciates the rich history of the Cherokee For the latest technical updates or manual corrections to the Cherokee 40 ARF visit the Great Planes web site at www greatpla...

Page 3: ...ormance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model Remember Take your time and follow the instructions to end up wi...

Page 4: ...rs for both are provided below Great Planes PolyCharge4 DC only 4 output LiPo charger GPMM3015 or Great Planes ElectriFly Triton2 DC comp peak charger GPMM3153 ADDITIONAL ITEMS REQUIRED Required Hardw...

Page 5: ...you will need the working time and or the additional strength Photos and sketches are placed before the step they refer to Frequently you can study photos in following steps to get another view of the...

Page 6: ...3243 Horizontal Stabilizer Elevator GPMA3244 Canopy Hatch GPMA3245 Wheel Pants GPMA3246 Landing Gear GPMA3247 Cowl GPMA3248 Wing Tube GPMA3249 Decal Sheet COMMON ABBREVIATIONS Stab Horizontal Stabiliz...

Page 7: ...re written in the Kit Contents list Great Planes Product Support 3002 N Apollo Drive Suite 1 Champaign IL 61822 Telephone 217 398 8970 ext 5 Fax 217 398 7721 E mail airsupport greatplanes com 1 Cowl 2...

Page 8: ...m hardwood servo mounting blocks to the inside of the aileron and flap hatch covers Be sure that the blocks are aligned over the rectangles with the grain direction perpendicular to the covers Allow t...

Page 9: ...control horn 8 Position the control horn over the plywood plate in the aileron if you cannot see it hold the aileron at a shallow angle in good lighting or use a small pin to puncture the covering usi...

Page 10: ...the screw holes with thin CA 12 Install a control horn onto the flap using two 2 x 3 8 9 5mm screws Make note that these screws are shorter than the ones used for the aileron control horns As you did...

Page 11: ...the wood when cutting the covering 4 Wipe away the lines from the pen using a cloth dampened with alcohol and glue the strips into position BUILD THE FUSELAGE Install the Tail Surfaces 1 Place the hor...

Page 12: ...ter the rudder servo with your radio system and install the servo arm perpendicular to the servo case as shown with the outer drilled hole toward the center of the fuselage 2 Temporarily insert a 36 9...

Page 13: ...is on the elevator pushrod should attach to the outer hole in the elevator control horn Glow Engine Installation The Cherokee 40 ARF is designed to be flown with a 40 to 46 two stroke glow engine 56 f...

Page 14: ...n 4 Fit the fuel tank tray into the fuselage by inserting the tab at the forward end of the tray into the slot in the firewall Press the tray down onto the receiving tabs in the fuselage former and cr...

Page 15: ...ine to the mount using four 6 32 x 3 4 19mm SHCS four 6 flat washers and four 6 lock washers 9 Drill a 3 16 4 8mm hole in the firewall inline with throttle arm in the carburetor using a long drill bit...

Page 16: ...cess pushrod 1 4 6mm behind the screw lock pushrod connector Brushless Motor Installation If you have installed a glow engine skip this section as it only contains information relevant to installing a...

Page 17: ...ots in the plywood fuel tank tray as shown The fuel tank tray is also used as the battery tray for a brushless installation 5 Fit the fuel tank tray into the fuselage by inserting the tab at the forwa...

Page 18: ...install the wheel pants wheel collars and wheels onto the axles Thread a 6 32 x 1 4 6mm SHCS into each wheel collar with threadlocking compound and tighten the screws against the flat spots on the axl...

Page 19: ...nting holes onto the hardwood plate Drill 3 32 2 4mm holes at the marks you made Mount the steering block onto the hardwood plate using four 4 x 5 8 16mm self tapping screws being sure to harden the h...

Page 20: ...done so already cut the fuel line and vent line to muffler to the correct length and connect them to the engine The fill line should be left uncut and it can hang free from the bottom of the plane A f...

Page 21: ...e and align it with the colors on the fuselage When satisfied with the fit tape the cowl into position Measure 3 8 9 5mm forward from the aft end of the cowl at each mark you made on the masking tape...

Page 22: ...sors or a sharp hobby knife to cut the decals from the sheet 2 Be certain the model is clean and free from oily fingerprints and dust Prepare a dishpan or small bucket with a mixture of liquid dish so...

Page 23: ...vo arms 2 With the transmitter and receiver still on check all the control surfaces to see if they are centered If necessary adjust the clevises on the pushrods to center the control surfaces 3 Make c...

Page 24: ...ater you may wish to experiment by shifting the C G up to 7 16 11mm forward or 7 16 11mm back to change the flying characteristics Moving the C G forward may improve the smoothness and stability but t...

Page 25: ...Propellers Carefully balance your propeller and spare propellers before you fly An unbalanced prop can be the single most significant cause of vibration that can damage your model Not only will engine...

Page 26: ...re to follow all instructions could cause permanent damage to the battery and its surroundings and cause bodily harm ONLY use a LiPo approved charger NEVER use a NiCd NiMH peak charger NEVER charge in...

Page 27: ...nnectors etc 6 Add a drop of oil to the axles so the wheels will turn freely 7 Make sure all hinges are securely glued in place 8 Reinforce holes for wood screws with thin CA where appropriate servo m...

Page 28: ...utter is detected is to slow the model immediately by reducing power then land as soon as safely possible Identify which surface fluttered so the problem may be resolved by checking all the servo grom...

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