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Dependable, redundant and fail-safe battery systems
are recommended.

The use of anti-glitch devices for long leads is recommended.

There is no maximum engine displacement limit, as it is the
position of this body that an underpowered aircraft presents
a greater danger than an overpowered aircraft. However, the
selections of engine size relative to airframe strength and
power loading mandates good discretionary judgment by
the designer and builder. Current AMA maximums for
engine displacement are 6.0 cu in for two-stroke and 9.6 cu
in for four-stroke engines. These maximums apply only to
AMA Sanction competition events such as 511, 512, 515
and 520. All non competition events should be sanctioned
as Class “C” events, in which these engine size maximums
do not apply.

Generally, it is recommended that no attempt should be
made to fly a radio controlled model aircraft with a gas
engine in which the model aircraft weight would exceed
twelve (12) pounds per cubic inch of engine displacement
(underpowered), or be less than five (5) pounds per cubic
inch of engine displacement (overpowered). Example:
Using a 3 cu in engine, a model would likely be
underpowered at an aircraft weight greater than 36 pounds.
With the same engine, an aircraft weighing less than 15
pounds would likely be overpowered.

Servo arms and control horns should be rated heavy-duty.
Glass filled servo arms and control horns are
highly recommended.

Control surface linkages are listed in order of preference:

1. Cable system (pull-pull). A tiller bar is highly recommended
along with necessary bracing.

2. Arrow shaft, fiberglass or aluminum, 1/4" [6.4mm] or 5/16"
[8mm] O.D. bracing every six (6) to ten (10) inches is highly
recommended.

3. Tube-in-tube (nyrod). Bracing every few inches is highly
recommended. Inner tube should be totally enclosed in
outer tube.

4. Hardwood dowel, 3/8" [9.5mm] O.D. Bracing every six (6)
to ten (10) inches is highly recommended.

Hinges should be rated heavy-duty and manufactured
primarily for use in giant-sized aircraft. Homemade and
original design hinges are acceptable if determined to be
adequate for the intended use.

Clevis (steel, excluding heavy-duty ball links) and
attachment hardware should be heavy-duty 4-40 threaded
rod type. 2-56 threaded size rod is acceptable for some
applications (e.g. throttle). Clevises must have lock nuts and
sleeve (fuel tubing) or spring keepers.

Propeller tips should be painted or colored in a visible and
contrasting manner to increase the visibility of the propeller
tip arc.

1. Fuelproof all areas exposed to fuel or exhaust

residue such as the cowl ring, cowl mounting blocks,
wing saddle area, etc.

2. Check the C.G. according to the measurements

provided in the manual.

3. Be certain the battery and receiver are securely

mounted in the fuse. Simply stuffing them into place
with foam rubber is not sufficient.

4. Extend your receiver antenna and make sure it has a

strain relief inside the fuselage to keep tension off the
solder joint inside the receiver.

5. Balance your model 

laterally as explained in

the instructions.

6. Use thread-locking compound to secure critical

fasteners such as the set screws that hold the wheel
axles to the struts, screws that hold the carburetor arm
(if applicable), screw-lock pushrod connectors, etc.

7. Add a drop of oil to the axles so the wheels will 

turn freely.

8. Make sure all hinges are securely glued in place.

9. Reinforce holes for wood screws with thin CA where

appropriate (servo mounting screws, cowl mounting
screws, etc.).

10. Confirm that all controls operate in the correct direction

and the throws are set up according to the manual.

11. Make sure there are silicone retainers on all the

clevises and that all servo arms are secured to the
servos with the screws included with your radio.

12. Secure connections between servo wires and

Y-connectors or servo extensions, and the connection
between your battery pack and the on/off switch with
vinyl tape, heat-shrink tubing or special clips suitable
for that purpose.

13. Make sure any servo extension cords you may have

used do not interfere with other systems (servo arms,
pushrods, etc.).

14. Secure the pressure tap (if used) to the muffler with

high temp RTV silicone, thread-locking compound or
J.B. Weld.

15. Make sure the fuel lines are connected and are

not kinked.

During the last few moments of preparation your mind may
be elsewhere anticipating the excitement of the first flight.
Because of this, you may be more likely to overlook certain
checks and procedures that should be performed before the
model is flown. To help avoid this, a check list is provided to
make sure these important areas are not overlooked. Many
are covered in the instruction manual, so where
appropriate, refer to the manual for complete instructions.
Be sure to check the items off as they are completed.

CHECK LIST

30

Summary of Contents for Giant Aeromaster ARF

Page 1: ...condition to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Champaign IL 61822 USA Inclu...

Page 2: ...ale in an easy to build ARF form For the latest technical updates or manual corrections to the Giant Aeromaster ARF visit the Great Planes web site at www greatplanes com Open the Airplanes link and t...

Page 3: ...This is a partial list of items required to finish the Giant Aeromaster ARF that may require planning or decision making before starting to build Order numbers are provided in parentheses The Giant A...

Page 4: ...43EI Electric Ignition Gas Engine FJIG0143 Per the IMAA Safety Code magneto spark ignition engines must have a coil grounding switch on the aircraft to stop the engine and prevent accidental starting...

Page 5: ...r the term glue is written you should rely upon your experience to decide what type of glue to use When a specific type of adhesive works best for that step the instructions will make a recommendation...

Page 6: ...isted in the Replacement Parts List Payment by credit card or personal check only no C O D If additional assistance is required for any reason contact Product Support by e mail at productsupport great...

Page 7: ...e 1 Screw Lock Pushrod Connector 11 4 40 Hex Nut 2 5 16 8mm x 24 Lock Nut 8 4 40 Lock Nut 4 White Nylon Control Horn 4 Nylon 1 4 20 x 2 51mm Bolt 1 Nylon Clevis 1 Nylon FasLink 7 Black Heavy Duty Cont...

Page 8: ...areas to thoroughly bond the covering to the wood 1 Locate the two bottom wing panels 2 There are four holes drilled in each wing panel to accept the hinges Test fit each hinge in the wing 3 Test fit...

Page 9: ...to use two bottom aileron servos to drive all four ailerons The second option is to install an aileron servo for each of the four ailerons You will repeat the following steps for the top wing if you...

Page 10: ...setup you will repeat steps 1 to 7 above for the top wing The 1 2 13mm holes for the servo leads to exit the bottom of the top wing are located further in from the center of the wing than as on the b...

Page 11: ...photo Measure and mark the centerlines on the joiners 2 Test fit the wing joiners in the wing joiner pockets Note the direction of the main wing joiner Sand the wing joiners as needed for a good fit 3...

Page 12: ...g Expert Tip E This is what a properly soldered clevis looks like shiny solder with good flow no blobs flux removed C Simultaneously heat the clevis and pushrod Apply Silver Solder GPMR8070 to the joi...

Page 13: ...lizer should be parallel with the flat surface If it isn t sand the slot in the fuselage as needed to make it level 4 Insert a T pin into the fuselage near the nose and along the centerline Attach a p...

Page 14: ...ing using the same method as the stabilizer 12 Glue the fin in place using epoxy Use a Builder s Triangle to check the alignment of the fin It should be at a 90 angle to the stabilizer as shown in the...

Page 15: ...the hole in the rudder 1 Locate the main landing gear two 4 102mm wheels four 3 16 4 8mm wheel collars with 6 32 x 1 4 6 4mm SHCS fiberglass wheel pants and two 3 16 x 2 4 8 x 51mm bolt on axles with...

Page 16: ...4 turns and snap the clevis into the center hole on the control horn 3 Center the elevator control surface and hold it in place with masking tape 4 Use the other end of the pushrod to position the ele...

Page 17: ...arm and the elevator servo arms do not make contact and that the pushrods do not touch 2 Final installation will resemble the photo and sketch above Note The firewall has been set up to accept the Fu...

Page 18: ...ap them 2 51mm as shown 5 Insert the hook and loop material in the front hatch area as shown 6 Wrap the electronic ignition unit from the gas engine in 1 4 6 4mm foam and strap it in place using the h...

Page 19: ...the pickup line that goes to the carburetor The bent tube will be the vent overflow line that will be connected to a line that exits the bottom of the fuselage Important Secure both ends of the fuel...

Page 20: ...ne onto the mount with four each 8 32 x 1 25mm SHCS 8 flat washers and 8 lock washers 1 Assembly of the glow stopper is very similar to the gas version In place of brass tubing you will use the hardwa...

Page 21: ...e clevis retainer onto the threaded end of the bent pushrod 3 Slide the white pushrod into the throttle pushrod tube that is preinstalled in the fuselage and connect the clevis to the throttle arm on...

Page 22: ...shrod connector Use a drop of thread locking compound to secure the set screw Since there are a number of different engines that can be used on the Giant Aeromaster ARF the following section should be...

Page 23: ...tall the engine and fuel lines Mount the cowl to the fuselage using four 4 x 1 2 13mm screws and 4 flat washers 1 Attach the bottom wing to the fuselage with the 1 4 20 nylon wing bolts 2 Locate eight...

Page 24: ...have mounted the center cabanes and N struts properly Also look at the top and bottom wings from the side They should look almost parallel If it appears that the LE of the top wing is much higher the...

Page 25: ...ut one teaspoon of soap per gallon of water Submerse the decal in the soap and water and peel off the paper backing Note Even though the decals have a sticky back and are not the water transfer type s...

Page 26: ...or GPMQ4646 for the 2 oz 57g weight If spinner weight is not practical or is not enough use Great Planes GPMQ4485 This is where your model should balance for the first flights Later you may wish to e...

Page 27: ...mmended by the radio manufacturer Carefully balance your propeller and spare propellers before you fly An unbalanced prop can be the single most significant cause of vibration that can damage your mod...

Page 28: ...te Safety Code refer to Model Aviation magazine the AMA web site or the Code that came with your AMA license 1 I will not fly my model aircraft in sanctioned events air shows or model flying demonstra...

Page 29: ...ection 5 0 EMERGENCY ENGINE SHUT OFF Kill Switch 5 1 Magneto spark ignition engines must have a coil grounding switch on the aircraft to stop the engine This will also prevent accidental starting of t...

Page 30: ...ust have lock nuts and sleeve fuel tubing or spring keepers Propeller tips should be painted or colored in a visible and contrasting manner to increase the visibility of the propeller tip arc 1 Fuelpr...

Page 31: ...ottle back once the plane gets to a comfortable altitude While full throttle is usually desirable for takeoff most models fly more smoothly at reduced speeds Take it easy with the Giant Aeromaster ARF...

Page 32: ...ection anticipating rudder corrections that will be required to maintain heading remember to throttle back at the top and make certain you are on the desired rates high low rates A flight plan greatly...

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