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(or downward) all the way. Manually close the throttle on the
carburetor completely. Tighten the cap screw on the screw-
lock pushrod connector. Check throttle operation with the
radio and make adjustments to the linkages as necessary
for smooth operation. Use the appropriate holes in the servo
and throttle arms to provide the correct amount of throttle
movement and to prevent the servo from binding at its end
points. Once everything is adjusted, install a spare piece of
balsa as a brace near the servo for the outer pushrod
housing.

1. Hook up - following the manufacturer’s recommendations

- the receiver, switch and battery as shown in the photo. We
added a Great Planes Switch Mount & Charge Jack

(GPMM1000, not included) for convenience and ease of use
at the field, installed on the side of the fuselage. At this time,
it is suggested to allow the receiver and battery the option of
being moved until after the aircraft has been balanced. Once
balanced, the receiver and battery should be secured into
the aircraft to prevent them from moving during flight. Plug
the servo extensions for the elevator and rudder servos, as
well as the extensions for the aileron servos, into the
receiver at this time.

2. Route the antenna to the tail of the model. You may

use your preferred method or the method we use in the
Great Planes model shop. Drill a 15/64" [6mm] hole through
the fuse side in the proximity of the receiver. Cut a 1/2"
[13mm] long piece of fuel tubing and install it in the hole.
Install a strain relief (as shown in the sketch), then route the
antenna through the fuel tubing to the bottom of the fuse at

the tail. Use a rubber band to attach the antenna to a T-pin
at the aft end of the fuselage. Do not cut or shorten the
antenna wire. Leave any excess to hang free.

1. Fit approximately 12" to 14" [300mm to 360mm] of fuel

line on the pick-up and vent nipples of your fuel tank. Attach
the fuel lines from the fuel tank to the engine, making sure
the fuel and pressure lines are correctly attached. Be certain
you do not kink the fuel lines.

Note:

If your engine’s carburetor is inaccessible with the

cowl in position, now would be a good time to add a Great
Planes Fuel Filler Valve

(not included, GPMQ4160) to the

side of your aircraft. Instructions for installation are included
with the valve.

2. Locate the clear 

canopy

and carefully trim along the

cut lines with scissors or Lexan

®

shears. Test fit the canopy

on the fuse as you proceed, making small adjustments as
required for a good fit.

3. Paint the exposed wood behind the canopy with black

paint. Install a pilot if so desired. You can use Top Flite
LustreKote

®

without any special preparations to the paint or

the model. Just make sure to mask off any areas you do not
want painted.

4. Roughen the bottom 1/8" [3mm] of the inside canopy

edge, being careful not to scratch any exposed areas. Glue
the canopy into position with 6-minute epoxy or R/C-56 glue.

5. Attach the wing to the fuselage using the 1/4-20 x 2"

nylon bolts. Test fit the 

belly pan

onto the wing. Trim the

belly pan as necessary to provide a tight fit against the wing.
Trace around the outside of the belly pan using a felt-tip marker.

6. Remove the belly pan and remove a 1/2" [13mm] wide

strip of covering 1/16" [1.5mm] inside the line drawn. Using
30-minute epoxy, glue the belly pan to the wing.

FINAL ASSEMBLY

Receiver & Battery Installation

19

Summary of Contents for Giles G-202

Page 1: ...the user of the final user assembled product By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated wi...

Page 2: ...truly ready to solo Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors You can also contact the national Academy of Model Aeronautics...

Page 3: ...Power Point refer to your engine s instructions for proper size 3 Medium 3 32 Glow Fuel Tubing GPMQ4131 1 4 Latex Foam Rubber Padding HCAQ1000 These are the building tools that are required We recomm...

Page 4: ...op Balancer GPMQ5000 Fueling System Great Planes Top Fueler GPMQ4160 1 Closely inspect the fuselage wing panels rudder assembly and stabilizer assembly for damage If you find any damage contact the pl...

Page 5: ...Tray 1 15 Wing Joiner 1 16 Wing Bolt Plate 1 Parts Not Shown In Photo Description Qty Adjustable Engine Mount Right Left Halves 2 Tail Wheel Assembly 1 Main Wheels 2 CA Hinge Strip 2 x 9 1 Hardware B...

Page 6: ...e is no gap when you join them 4 Tape a piece of wax paper or Great Planes Plan Protector over your work surface Thoroughly coat the joiner pockets and the mating ends of both wing halves with 30 minu...

Page 7: ...t marks 4 Locate the 1 8 x 6 x 3 1 8 3mm x 150mm x 78mm plywood wing bolt plate Draw a vertical and horizontal centerline onto the plate as shown in the photo 5 Draw a line 3 1 8 78mm to each side of...

Page 8: ...tab saddle to correct the problem Work slowly and check the alignment often 5 Use a felt tip pen to mark the sides of the fuselage on the bottom and top of the stab Remove the stab from the fuselage 6...

Page 9: ...ng the rails 5 Position the engine on the engine mount rails so the propeller thrust washer is 5 3 4 136mm ahead of the firewall Use a Great Planes Dead Center Hole Locator GPMR8130 not included or a...

Page 10: ...engine and install the cowl Transfer the glow plug needle valve and exhaust holes from the templates onto the cowl 6 Remove the cowl and templates then remount the engine Cut out the holes in the cow...

Page 11: ...ole in the firewall The silicone will seal the opening and help hold the tank in position after it has cured Use two or three 64 rubber bands at the aft end of the tank to secure it to the tank floor...

Page 12: ...a 5 32 wheel collar onto the axle Thread a 6 32 set screw into the wheel collar base and secure the collar in position 5 16 8mm from the hex on the axle as shown 10 Slide the wheel pant wheel and a 5...

Page 13: ...CA accelerator allow the CA to cure slowly 1 Install the rubber grommets and eyelets on your aileron servos Attach a servo extension to the aileron servo Use heat shrink tubing or electrical tape to...

Page 14: ...the clevis to the pushrod A Lightly sand the pushrod and clean it with alcohol B Insert the pushrod into the non threaded clevis The wire should protrude 1 16 1 5mm inside the forks of the clevis C Ap...

Page 15: ...Attach a servo extension to the elevator servo Use heat shrink tubing or electrical tape to secure the servo lead to the extension so they don t unplug in flight Drop the extension into the fuselage...

Page 16: ...slot Drill two evenly spaced holes for the bottom hinge If you use a Dremel MultiPro for this task it will result in a cleaner hole than if you use a slower speed drill Drilling the hole will twist s...

Page 17: ...readed clevis The wire should protrude 1 16 1 5mm inside the forks of the clevis C Apply a small amount of soldering flux to the joint D Apply heat evenly to the pushrod and the clevis and then touch...

Page 18: ...e servo tray Hold the servo so the sides don t contact the tray and drill 1 16 1 5mm holes for the servo mounting screws Remove the servo and wick a few drops of thin CA into each of the four holes Mo...

Page 19: ...to the bottom of the fuse at the tail Use a rubber band to attach the antenna to a T pin at the aft end of the fuselage Do not cut or shorten the antenna wire Leave any excess to hang free 1 Fit appr...

Page 20: ...and easily measure actual throws first so you can make necessary corrections before you fly Large no slip rubber feet provide a firm grip on covered surfaces without denting or marring the finish Spr...

Page 21: ...f struggling with the clevises to try to keep full throttle but not have the binding you can turn down the ATV slightly until the binding is gone Why only adjust ATV slightly Control linkages are real...

Page 22: ...from twisting off vertical or it will fall out of the torque roll This is much more difficult than it sounds because you must notice the slightest need for correction and make it promptly plus you ha...

Page 23: ...nbalanced prop is the single most significant cause of vibration Not only may engine mounting screws vibrate out possibly with disastrous effect but vibration may also damage your radio receiver and b...

Page 24: ...f a running engine Read and abide by the following Academy of Model Aeronautics Official Safety Code General 1 I will not fly my model aircraft in sanctioned events air shows or model flying demonstra...

Page 25: ...PS PCM 8 Channel Radio Since your eyes can t leave your plane all trims beep as they pass neutral You can trim your plane by ear The 8UAPS also offers 8 model memory a large LCD screen for programming...

Page 26: ...uld be almost hands off Without touching any other control on the transmitter suddenly chop the throttle Did the nose drop When you add power again did the nose pitch up a bit If so you need some down...

Page 27: ...de loops D Yaws right on insides and left on outside loops E Yaws left in insides and right on outside loops A Wings are level and plane falls to either side randomly B Falls off to left in loops Wors...

Page 28: ...________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of First Flight ________________________ FLIG...

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