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3. You must take time to build straight, true and strong.

4. You must use an R/C radio system that is in first-class
condition and a correctly sized engine and components (fuel
tank, wheels, etc.) throughout the building process.

5. You must correctly install all R/C and other components so
that the model operates correctly on the ground and in the air.

6. You must check the operation of the model before every
flight to insure that all equipment is operating and that the
model has remained structurally sound. Be sure to check
clevises or other connectors often and replace them if they
show any signs of wear or fatigue.

7. If you are not an experienced pilot or have not flown this
type of model before, we recommend that you get the
assistance of an experienced pilot in your R/C club for your
first flights. If you’re not a member of a club, your local hobby
shop has information about clubs in your area whose
membership includes experienced pilots.

8. While this kit has been flight tested to exceed normal 
use, if the plane will be used for extremely high stress flying,
such as racing, or if an engine larger than one in the
recommended range is used, the modeler is responsible for
taking steps to reinforce the high stress points and/or
substituting hardware more suitable for the increased stress.

9. WARNING: The cowl and wheel pants included in this kit
are made of fiberglass, the fibers of which may cause eye,
skin and respiratory tract irritation. Never blow into a part
(wheel pant, cowl) to remove fiberglass dust, as the dust will
blow back into your eyes. Always wear safety goggles, a
particle mask and rubber gloves when grinding, drilling and
sanding fiberglass parts. Vacuum the parts and the work
area thoroughly after working with fiberglass parts.

Remember: Take your time and follow the instructions to
end up with a well-built model that is straight and true.

Four channel radio

Four 54 oz-in servos and one 30 oz-in servo

One 6" [150mm] servo extension (HCAM2701 for Futaba

®

)

Y-harness (HCAM2751 for Futaba)

500 mAh battery or greater

Propeller

The recommended engine size range for the CAP 580 is 46
- .61 cu in [7.5 - 10cc] two-stroke or .52 - .70 cu in [8.5 -
11.5cc] four-stroke. If an engine in the upper end of the size
range is used, remember that this is a scale model that is
intended to fly at scale-like speeds, so throttle management
should be practiced.

In addition to common household tools and hobby tools, this
is the “short list” of the most important items required to build
the CAP 580 .40 - .70 ARF.

Great Planes Pro

CA and

Epoxy glue are recommended.

1/2 oz. [15g] Thin Pro CA (GPMR6001)

1 oz. [30g] Medium Pro CA+ (GPMR6008)

Pro 30-Minute Epoxy (GPMR6047)

Drill bits: 1/16" [1.6mm], 5/64" [2mm], 7/64" [2.8mm],
3/16" [4.8mm].

#11 Blades (5-pack, HCAR0211)

R/C Foam Rubber (1/4" [6mm] - HCAQ1000

3' [900mm] Standard Silicone Fuel Tubing (GPMQ4131)

CA Applicator Tips (HCAR3780)

Here is a list of optional tools mentioned in the manual that
will help you build the CAP 580.

2 oz. [57g] Spray CA Activator (GPMR6035)

R/C-56 Canopy Glue (JOZR5007)

CA Debonder (GPMR6039)

Pro 6-Minute Epoxy (GPMR6045)

Epoxy Brushes (6, GPMR8060)

Mixing Sticks (50, GPMR8055)

Mixing Cups (GPMR8056)

Builder’s Triangle Set (HCAR0480)

Curved-Tip Canopy Scissors for Trimming Plastic Parts
(HCAR0667)

Optional Supplies and Tools

Adhesives and Building Supplies

Engine

Hardware and Accessories

ADDITIONAL ITEMS REQUIRED

We, as the kit manufacturer, provide you with a top quality,
thoroughly tested kit and instructions, but ultimately the
quality and flyability of your finished model depends on
how you build it; therefore, we cannot in any way
guarantee the performance of your completed model and
no representations are expressed or implied as to the
performance or safety of your completed model.

3

Summary of Contents for Matt Chapman Cap 580

Page 1: ...ediately in new and unused condition to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Ch...

Page 2: ...ft corner of the page We urge you to join the AMA Academy of Model Aeronautics and a local R C club The AMA is the governing body of model aviation and membership is required to fly at AMA clubs Thoug...

Page 3: ...Remember Take your time and follow the instructions to end up with a well built model that is straight and true Four channel radio Four 54 oz in servos and one 30 oz in servo One 6 150mm servo extens...

Page 4: ...udy photos in following steps to get another view of the same parts The CAP 580 is factory covered with Top Flite MonoKote film Should repairs ever be required MonoKote can be patched with additional...

Page 5: ...ron 15 Right Wing with Aileron 16 Wing Joiners Kit Contents Photographed 5 32 x 1 1 4 Axles 2 Brass EZ Connector 2 4 40 Blind Nuts 4 6 32 Blind Nuts 4 8 32 Blind Nuts 4 Axle Nuts 2 1 4 20 Blind Nuts 2...

Page 6: ...ices and shipping and handling charges will apply Illinois and Nevada residents will also be charged sales tax If ordering via fax include a Visa or MasterCard number and expiration date for payment M...

Page 7: ...have one use a high speed rotary tool to drill the holes 2 Use a sharp 11 blade to cut a strip of covering from the hinge slots in the wing and aileron 3 Cut eight 3 4 x 1 19mm x 25mm hinges from the...

Page 8: ...r the servo then install a servo arm pointing towards the wingtip 4 Position a large nylon control horn on the aileron positioning it as shown in the sketch and aligning it with the servo Mark the loc...

Page 9: ...d measure the dihedral The distance from the top of the bench to the center of the wing as measured at the wing tip should be approximately 3 3 8 86mm Block the wing tip up while the glue hardens Note...

Page 10: ...drill bit drill from the top of the wing through the wing bolt holes drilling through the wing bolt plate 6 Mount the wing to the fuselage with two 1 4 20 nylon wing bolts 1 Test fit the stab into the...

Page 11: ...selage Make sure it is perpendicular to the stab 8 Locate the tail wheel wire assembly Insert the wire into the tail wheel bracket as shown 9 Bend the wire 90 degrees Once the wire is bent cut the wir...

Page 12: ...k of the fuselage 2 Cut the landing gear axles to a length of 1 3 16 30mm 3 File a flat spot on the end of the axles A high speed rotary tool works well for this also 4 Install an aluminum spacer it l...

Page 13: ...s 9 Place the tray into the fuselage The front tongue on the tray extends forward to hold the fuel tank in position Drill a 1 16 1 6mm hole through the holes on each side of the tray Then screw a 2 x...

Page 14: ...install your servo 15 Install a brass screw lock connector and nylon retainer to the servo arm Slide it onto the pushrod wire center the servo and install the servo arm onto the servo Then install the...

Page 15: ...e ailerons Mark the location for the screw holes Drill through the marks you made with a 1 16 1 6mm drill bit drilling through the elevator Secure the control horn to the aileron with two 2 56 x 5 8 1...

Page 16: ...s wire 10 Be sure the elevator servo is centered Enlarge the first hole in the servo arm with a Hobbico Servo Horn Drill or a 48 or 5 64 2mm drill bit Center the elevators and align the wire pushrod w...

Page 17: ...he trims If necessary remove the servo arms from the servos and reposition them so they are centered Reinstall the screws that hold on the servo arms 2 With the transmitter and receiver still on check...

Page 18: ...manently hold it in place Over time fuel and exhaust residue may soften the adhesive and cause the weight to fall off Use 2 sheet metal screws RTV silicone or epoxy to permanently hold the weight in p...

Page 19: ...ngine manufacturer s instructions to break in the engine After break in confirm that the engine idles reliably transitions smoothly and rapidly to full power and maintains full power indefinitely Afte...

Page 20: ...y 400 feet within 3 miles of an airport without notifying the airport operator I will give right of way and avoid flying in the proximity of full scale aircraft Where necessary an observer shall be ut...

Page 21: ...on the runway Hold up elevator to keep the tail wheel on the ground If necessary adjust the tail wheel so the model will roll straight down the runway If you need to calm your nerves before the maide...

Page 22: ...another attempt When you re ready to make your landing flare and the model is a foot or so off the deck smoothly increase up elevator until it gently touches down Once the model is on the runway and h...

Page 23: ...turing quality controls and tight tolerances in design and tooling give Power Point props true constant pitch throughout the entire blade diameter This combined with lower rotational mass provides gre...

Page 24: ...____________ Where Purchased _________________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of Firs...

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