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1. Locate three plywood wing joiners. Glue them together

with epoxy, forming one plywood wing joiner. Set them aside
until the glue hardens.

2. Locate the 3/16" x 3/4" [4.8 x 19mm] dowel. Glue it into

the hole at the rear of the root rib of one wing, positioning
one half of the dowel into the hole.

3. Apply 30-minute epoxy to all sides of the wing joiner,

the joiner pocket in both wing panels and the root rib of each
wing panel. Insert the wing joiner, push the wing panels
together and hold them in place with masking tape. Before
the glue hardens, set the wing flat on your bench and
measure the dihedral. The distance from the top of the
bench to the center of the wing as measured at the wing tip
should be approximately 3-3/8" [86mm]. Block the wing tip
up while the glue hardens.

Note: Due to production

techniques there may be some variance in the actual
dihedral of each model. Our prototypes flew well with the
dihedral anywhere between 3" and 4" [76mm and 102mm].

4. Place the plywood wing bolt mounting plate in

position on the bottom of the wing, over the wing bolt holes.
Using a fine-tip marker, trace the outline of the plate onto the
wing. Use a sharp #11 hobby knife or use the Expert Tip
that follows to cut the covering from the wing along the lines
you have marked. Use care to cut only into the covering
and not into the wood.

3-3/8" [86mm]

Join the Wing

9

Summary of Contents for Matt Chapman Cap 580

Page 1: ...ediately in new and unused condition to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Ch...

Page 2: ...ft corner of the page We urge you to join the AMA Academy of Model Aeronautics and a local R C club The AMA is the governing body of model aviation and membership is required to fly at AMA clubs Thoug...

Page 3: ...Remember Take your time and follow the instructions to end up with a well built model that is straight and true Four channel radio Four 54 oz in servos and one 30 oz in servo One 6 150mm servo extens...

Page 4: ...udy photos in following steps to get another view of the same parts The CAP 580 is factory covered with Top Flite MonoKote film Should repairs ever be required MonoKote can be patched with additional...

Page 5: ...ron 15 Right Wing with Aileron 16 Wing Joiners Kit Contents Photographed 5 32 x 1 1 4 Axles 2 Brass EZ Connector 2 4 40 Blind Nuts 4 6 32 Blind Nuts 4 8 32 Blind Nuts 4 Axle Nuts 2 1 4 20 Blind Nuts 2...

Page 6: ...ices and shipping and handling charges will apply Illinois and Nevada residents will also be charged sales tax If ordering via fax include a Visa or MasterCard number and expiration date for payment M...

Page 7: ...have one use a high speed rotary tool to drill the holes 2 Use a sharp 11 blade to cut a strip of covering from the hinge slots in the wing and aileron 3 Cut eight 3 4 x 1 19mm x 25mm hinges from the...

Page 8: ...r the servo then install a servo arm pointing towards the wingtip 4 Position a large nylon control horn on the aileron positioning it as shown in the sketch and aligning it with the servo Mark the loc...

Page 9: ...d measure the dihedral The distance from the top of the bench to the center of the wing as measured at the wing tip should be approximately 3 3 8 86mm Block the wing tip up while the glue hardens Note...

Page 10: ...drill bit drill from the top of the wing through the wing bolt holes drilling through the wing bolt plate 6 Mount the wing to the fuselage with two 1 4 20 nylon wing bolts 1 Test fit the stab into the...

Page 11: ...selage Make sure it is perpendicular to the stab 8 Locate the tail wheel wire assembly Insert the wire into the tail wheel bracket as shown 9 Bend the wire 90 degrees Once the wire is bent cut the wir...

Page 12: ...k of the fuselage 2 Cut the landing gear axles to a length of 1 3 16 30mm 3 File a flat spot on the end of the axles A high speed rotary tool works well for this also 4 Install an aluminum spacer it l...

Page 13: ...s 9 Place the tray into the fuselage The front tongue on the tray extends forward to hold the fuel tank in position Drill a 1 16 1 6mm hole through the holes on each side of the tray Then screw a 2 x...

Page 14: ...install your servo 15 Install a brass screw lock connector and nylon retainer to the servo arm Slide it onto the pushrod wire center the servo and install the servo arm onto the servo Then install the...

Page 15: ...e ailerons Mark the location for the screw holes Drill through the marks you made with a 1 16 1 6mm drill bit drilling through the elevator Secure the control horn to the aileron with two 2 56 x 5 8 1...

Page 16: ...s wire 10 Be sure the elevator servo is centered Enlarge the first hole in the servo arm with a Hobbico Servo Horn Drill or a 48 or 5 64 2mm drill bit Center the elevators and align the wire pushrod w...

Page 17: ...he trims If necessary remove the servo arms from the servos and reposition them so they are centered Reinstall the screws that hold on the servo arms 2 With the transmitter and receiver still on check...

Page 18: ...manently hold it in place Over time fuel and exhaust residue may soften the adhesive and cause the weight to fall off Use 2 sheet metal screws RTV silicone or epoxy to permanently hold the weight in p...

Page 19: ...ngine manufacturer s instructions to break in the engine After break in confirm that the engine idles reliably transitions smoothly and rapidly to full power and maintains full power indefinitely Afte...

Page 20: ...y 400 feet within 3 miles of an airport without notifying the airport operator I will give right of way and avoid flying in the proximity of full scale aircraft Where necessary an observer shall be ut...

Page 21: ...on the runway Hold up elevator to keep the tail wheel on the ground If necessary adjust the tail wheel so the model will roll straight down the runway If you need to calm your nerves before the maide...

Page 22: ...another attempt When you re ready to make your landing flare and the model is a foot or so off the deck smoothly increase up elevator until it gently touches down Once the model is on the runway and h...

Page 23: ...turing quality controls and tight tolerances in design and tooling give Power Point props true constant pitch throughout the entire blade diameter This combined with lower rotational mass provides gre...

Page 24: ...____________ Where Purchased _________________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of Firs...

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