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Not only will engine mounting screws and bolts loosen,
possibly with disastrous effect, but vibration may also
damage your radio receiver and battery. Vibration can also
cause your fuel to foam, which will, in turn, cause your
engine to run hot or quit.

We use a Top Flite Precision Magnetic Prop Balancer

(TOPQ5700) in the workshop and keep a Great Planes
Fingertip Prop Balancer (GPMQ5000) in our flight box.

If the engine is new, follow the engine manufacturer’s
instructions to break-in the engine. 
After break-in,
confirm that the engine idles reliably, transitions smoothly
and rapidly to full power and maintains full power–indefinitely.
After you run the engine on the model, inspect the model
closely to make sure all screws remained tight, the hinges
are secure, the prop is secure and all pushrods and
connectors are secure.

Ground check the operational range of your radio before the
first flight of the day. With the transmitter antenna collapsed
and the receiver and transmitter on, you should be able to
walk at least 100 feet away from the model and still have
control. Have an assistant stand by your model and, while
you work the controls, tell you what the control surfaces are
doing. Repeat this test with the engine running at various
speeds with an assistant holding the model, using hand
signals to show you what is happening. If the control
surfaces do not respond correctly, do not fly! Find and
correct the problem first. Look for loose servo connections
or broken wires, corroded wires on old servo connectors,
poor solder joints in your battery pack or a defective cell, or
a damaged receiver crystal from a previous crash.

Keep all engine fuel in a safe place, away from high heat,
sparks or flames, as fuel is very flammable. Do not smoke
near the engine or fuel; and remember that engine exhaust
gives off a great deal of deadly carbon monoxide. Therefore,
do not run the engine in a closed room or garage.

Get help from an experienced pilot when learning to operate
engines.

Use safety glasses when starting or running engines.

Do not run the engine in an area of loose gravel or sand; the
propeller may throw such material in your face or eyes.

Keep your face and body as well as all spectators away from
the plane of rotation of the propeller as you start and run 
the engine.

Keep these items away from the prop: loose clothing, shirt
sleeves, ties, scarfs, long hair or loose objects such as
pencils or screwdrivers that may fall out of shirt or jacket
pockets into the prop.

Use a “chicken stick” or electric starter to start the engine.
Do not use your fingers to flip the propeller. Make certain the
glow plug clip or connector is secure so that it will not pop
off or otherwise get into the running propeller.

Make all engine adjustments from behind the rotating
propeller.

The engine gets hot! Do not touch it during or right after
operation. Make sure fuel lines are in good condition so fuel
will not leak onto a hot engine, causing a fire.

To stop a glow engine, cut off the fuel supply by closing off
the fuel line or following the engine manufacturer’s
recommendations. Do not use hands, fingers or any other
body part to try to stop the engine. We setup our models so
that the carburetor barrel can be close completely from the
transmitter.

Read and abide by the following Academy of Model
Aeronautics Official Safety Code:

GENERAL
1. I will not fly my model aircraft in sanctioned events, air
shows, or model flying demonstrations until it has been
proven to be airworthy by having been previously
successfully flight tested.

2. I will not fly my model aircraft higher than approximately
400 feet within 3 miles of an airport without notifying the
airport operator. I will give right of way to, and avoid flying in
the proximity of full-scale aircraft. Where necessary an
observer shall be used to supervise flying to avoid having
models fly in the proximity of full-scale aircraft.

3. Where established, I will abide by the safety rules for the
flying site I use, and I will not willfully and deliberately fly my
models in a careless, reckless and/or dangerous manner.

7. I will not fly my model unless it is identified with my name
and address or AMA number, on or in the model.

AMA SAFETY CODE (excerpt)

Failure to follow these safety precautions may result
in severe injury to yourself and others.

ENGINE SAFETY PRECAUTIONS

Range Check

Ground Check

41

Summary of Contents for Old Timer

Page 1: ...led product By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buy...

Page 2: ...ff 43 Flight 43 Landing 43 TWO VIEW Back Cover Page FUSE WING PLANS Center Pull Out Section The Great Planes Old Timer 40 is a very gentle easy to fly plane The classic lines of the Old Timer 40 will...

Page 3: ...g programs and instructors are available at AMA club sites to help you get started the right way Contact the AMA at the address or toll free phone number below This is the list of hardware and accesso...

Page 4: ...ocker GPMR6060 Denatured alcohol for epoxy clean up Non elastic monofilament or Kevlar fishing line for stab alignment Felt Tip marker TOPQ2510 Razor plane Small metal file Rotary tool such as Dremel...

Page 5: ...you use only 30 minute or 45 minute epoxy because you will need the working time and or the additional strength Photos and sketches are placed before the step they refer to Frequently you can study ph...

Page 6: ...6 DIE PATTERNS...

Page 7: ...7 DIE PATTERNS...

Page 8: ...stick trim and pin the elevator joiner over the plan 5 From one of the 1 4 x 1 2 x 30 6 4mm x 12 7mm x 762mm balsa sticks cut the two elevator LE halves so that they fit tight against the elevator jo...

Page 9: ...the strip onto the previously installed strip Note If you work quickly the previous strip will still be wet on the outside This will accelerate the CA securing the strips to one another immediately I...

Page 10: ...and 220 grit sandpaper to sand the entire top and bottom surface of the stab elevator flat and even Be careful while sanding so that you do not over thin any one particular area of the stab elevator...

Page 11: ...articular area of the fin rudder or gouge the ribs by snagging the sandpaper on them 8 Round all edges of the fin rudder to the shape shown on the cross section on the plan 9 Cut the outer frame betwe...

Page 12: ...after the airplane is covered 6 Lay the rudder over the fuse plan and mark the location for the tailgear wire 7 Drill a 3 32 2 4mm hole 3 4 19mm deep at the centerline of the rudder LE at the mark you...

Page 13: ...tor 4 Lay the rudder over the plan and mark the cutout on the LE for the elevator joiner Use a razor saw or hobby knife to cut the LE for the elevator joiner 5 Temporarily attach the rudder to the fin...

Page 14: ...TE in position over the plan 9 Pin the wing ribs to the building board 10 With the ribs and wing spar flat against the building board use thin CA to glue the bottom main spar and shear web to the ribs...

Page 15: ...Pull the sheet down making sure it contacts the surface of each rib and the sub LE Hold it in place until the CA has cured Hint To help apply even pressure on the sheet while pulling it over the sub...

Page 16: ...the CA has cured apply a bead of medium CA to the top of each wing rib along the sub LE and the wing dowel support Pull the sheet down making sure it contacts the surface of each rib and the sub LE Ho...

Page 17: ...wood main spars so any warps will counteract each other 3 Position one of the main spars over the plan and pin it to the building board Because the wing uses a center shear web the main spar can only...

Page 18: ...d on the front of the ribs 11 Use a sanding bar with 150 grit sandpaper to sand the top of the sub LE flush with the top of the ribs and the top of the ribs with the wing spar 12 From one of the 1 16...

Page 19: ...CA to the bottom of each wing rib and along the sub LE Pull the sheet down making sure it contacts the surface of each rib and the sub LE Hold it in place until the CA has cured 5 Trim the 1 16 x 1 1...

Page 20: ...the wing tip as shown on the plan 17 Use a Power Plane and sanding bar to blend the LE TE and wing tip braces into the wing tip Round the edge of the wing tip 18 Return to step 1 Build The Left Wing P...

Page 21: ...lue the wing bolt plate centered on the top of the wing TE The aft edge of the plate should be flush with the TE of the wing 6 From the 1 4 x 4 6 4mm x 101 6mm hardwood dowel cut two wing dowels 1 7 8...

Page 22: ...side to remove any excess glue and smooth out the joints 8 Go back to step 5 and assemble the second fuse side 9 Place the two fuse sides together and check that they match up all the way around If t...

Page 23: ...he fuse side Do not glue the formers to the fuse side They are only to position the cross braces at this time 17 Draw a line perpendicular to the bottom edge of the fuselage 2 3 4 69 8mm from the aft...

Page 24: ...and pin it to the plan 5 Pull the fuse sides together at former F4 F5 and F6 Tape the sides together and pin the formers to the building board aligning the mark at the bottom of each former with the...

Page 25: ...tray to the firewall fuse sides and formers F2 and F3 12 Glue the die cut 3 ply forward top tray FTT to the back of the firewall fuse sides and former F2 13 Glue the die cut 3 ply instrument panel IP...

Page 26: ...h the top of the sheet If it is not trim the notch slightly until the rail fits properly Use 6 minute epoxy to glue the landing gear rail to the fuse side and the front of former F2 Wipe off any exces...

Page 27: ...50 50 mixture of microballoons and epoxy 10 After the filler has cured cut off the pushrod tubes flush with the fuse side and use a sanding bar to sand the outer pushrod tubes and filler flush with th...

Page 28: ...Important Do not allow the wing to shift during this procedure 4 Remove the wing and use a 17 64 6 7mm drill bit to enlarge the holes in the wing only 5 Use a 1 4 20 tap to cut threads into the wing...

Page 29: ...up with the stab TE and the fin base must be against the stab Trim and sand the top of the fin LE so that it is flush with the top of the aft fuse deck 5 Sight down the fin checking that it is in lin...

Page 30: ...gear rail with the landing gear straps and four 2 x 3 8 screws 1 Trim one matching set of wheel pant halves along the molded cut lines You can use a hobby knife to carefully score along the cut lines...

Page 31: ...retainer over the landing gear see the following step Then securely attach the wheel pant to the landing gear with the nylon landing gear strap and two 2 x 3 8 sheet metal screws Remove the two screw...

Page 32: ...y 1 2 12 7mm square fairing doublers flush with the top of the fairing Sand the doublers flush with the edges of the landing gear fairing 2 Use a sanding bar to round the leading and trailing edge of...

Page 33: ...g it to fully harden before mounting the engine 4 Set the engine in position and mark the firewall for the throttle pushrod inline with the throttle arm Remove the engine and drill a 3 16 hole at the...

Page 34: ...removing the wing 7 Wrap the receiver and receiver battery in 1 4 foam rubber not included 8 Temporarily position the receiver and receiver battery on the fuse bottom Later the receiver battery may b...

Page 35: ...servo and install the brass screw lock pushrod connector on the throttle servo arm and secure it with a nylon retainer 7 Slide the screw lock pushrod connector onto the throttle pushrod Install the t...

Page 36: ...an open structure The procedure that was used to cover the Old Timer 40 uses a template made from paper for the white and transparent blue covering The transparent blue template was drawn approximatel...

Page 37: ...ge slots in the elevator and stab Also cut the covering from the groove for the tailgear wire 2 Reinstall the CA hinges in the elevator without glue INSTALLING CA HINGES The hinge material supplied in...

Page 38: ...Slide a silicone clevis retainer over the pushrod and reinstall the clevises If you removed the servos receiver receiver battery and receiver switch reinstall them 2 Make a strain relief from a cut of...

Page 39: ...tain the control surfaces have remained centered Adjust if necessary Use a Great Planes AccuThrow or a ruler to accurately measure and set the control throw of each control surface as indicated in the...

Page 40: ...IMPORTANT If you found it necessary to add any weight recheck the C G after the weight has been installed No matter if you fly at an AMA sanctioned R C club site or if you fly somewhere on your own yo...

Page 41: ...gravel or sand the propeller may throw such material in your face or eyes Keep your face and body as well as all spectators away from the plane of rotation of the propeller as you start and run the en...

Page 42: ...icone thread locking compound or J B Weld 15 Make sure the fuel lines are connected and are not kinked 16 Use an incidence meter to check the wing for twists and attempt to correct before flying 17 Ba...

Page 43: ...ing various maneuvers and making mental notes or having your assistant write them down of what trim or C G changes may be required to fine tune the model so it flies the way you like Mind your fuel le...

Page 44: ...TWO VIEW DRAWING Use copies of this page to plan your trim scheme...

Page 45: ...B C...

Page 46: ...D A...

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