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13

We’re going to instruct you to center the servos and 
adjust the pushrods now, but this could be done later 
during fi nal setup if you prefer.

 3. Temporarily connect the servos to your receiver with a 

battery and a switch so you can move the servos with your 
transmitter. Turn on your transmitter and make sure the trims 
are centered and turn on the receiver.

90˚

90˚

NO

NO

YES

CUT OFF THE

UNUSED ARMS

GREAT PLANES

LARGE-SCALE ARM

 4. Mount your servo arms to the servos—if using the 

recommended Great Planes large-scale servo arms, 
position the square plastic inserts so the servo arms will be 
90-degrees to the servo. If using the standard servo arms that 
came with your servos, fi nd the arm that will be 90-degrees 
to the servo and cut off the remaining unused arms.

 5. Read the following 

Expert Tip

 about how to solder 

pushrods, then make the pushrods and connect the rudder 
and elevator with the pushrods and control horns as shown 
in the photos. 

IMPORTANT:

 Be certain you are soldering the 

solder clevises

 onto the non-threaded end of the pushrods 

and threading the 

threaded clevises

 onto the threaded end 

of the pushrods. Sometimes modelers mistake unthreaded 
clevises for threaded clevises. 

Note:

 Make sure the horns 

are-mounted over the hardwood plates built into each control 
surface and are positioned as thown in the sketch at step 6. 
And drill 1/16" [1.6mm] holes for the #2 x 1/2" [12.7mm] Phillips 
horn mounting screws. Don’t forget the important procedure 
of installing, then removing the screws and hardening the 
holes with thin CA.

HOW TO  SOLDER

 A. Use denatured alcohol or other solvent to thoroughly 

clean the pushrod. Roughen the end of the pushrod with 
coarse sandpaper where it is to be soldered.

 B. Apply a few drops of soldering fl ux to the end of 

the pushrod, then use a soldering iron or a torch to heat 
it. “Tin” the heated area with 

silver solder

 (Stay Brite, 

STAR2000) by applying the solder to the end. The heat of 
the pushrod should melt the solder—not the fl ame of the 
torch or soldering iron—thus allowing the solder to fl ow. 
The end of the wire should be coated with solder all the 
way around.

 C. Place the clevis on the end of the pushrod. Add 

another drop of fl ux, then heat and add solder. The same 
as before, the heat of the parts being soldered should 
melt the solder, thus allowing it to fl ow. Allow the joint to 
cool naturally without disturbing. Avoid excess blobs, but 
make certain the joint is thoroughly soldered. The solder 
should be shiny, not rough. If necessary, reheat the joint 
and allow to cool.

 D. Immediately after the solder has solidifi ed, but while 

it is still hot, use a cloth to quickly wipe off the fl ux before 
it hardens. 

Important:

 After the joint cools, coat with oil 

to prevent rust. 

Note:

 Do not use the acid fl ux that comes 

with silver solder for electrical soldering.

This is what a properly soldered clevis looks like—shiny 
solder with good fl ow, no blobs, fl ux removed.

“JAM” NUT

SILICONE RETAINER

 6. After all the pushrods have been made and the elevator 

and rudder connected, tighten the 4-40 “jam” nuts to 
the threaded clevises and install silicone retainers on all 
the clevises.

Summary of Contents for Reactor ARF

Page 1: ...place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Champaign IL 61822 USA Include a letter stati...

Page 2: ...Thank you for purchasing the Great Planes Reactor 60 biplane The Reactor brings new blood into the hobby by combining the stable predictable flight characteristics of models from the old days with the...

Page 3: ...r provide you with a top quality thoroughly tested kit and instructions but ultimately the quality and flyability of your finished model depends on how you build it therefore we cannot in any way guar...

Page 4: ...ty power and the overall battery life will be diminished 1 Great Planes ElectriFly Equinox LiPo Cell Balancer for each battery to be charged simultaneously is recommended Finally propeller selection h...

Page 5: ...servo extensions for digital servos FUTM4145 OR 3 Hobbico Pro 24 610mm heavy duty servo extensions for digital Futaba servos HCAM2721 These are the order numbers for the elevator and rudder servo exte...

Page 6: ...model airplane covering iron but in an emergency a regular iron could be used A roll of MonoKote includes full instructions for application Following are the colors used on this model and order number...

Page 7: ...to make sure they are of acceptable quality If any parts are missing or are not of acceptable quality or if you need assistance with assembly contact Product Support When reporting defective or missin...

Page 8: ...poxy cleanup and other general cleanup throughout assembly ASSEMBLE THE FUSELAGE Test Mount the Elevator and Rudder Servos It will be easier to cut the covering from the servo mounts and drill the ser...

Page 9: ...ill harden the threads cut by the screws to keep your servos securely mounted Mount the Horizontal Stabilizer Stab 1 Use30 minuteepoxytoglueboth6x25mmbottomwing dowels into the bottom wing with 1 4 6m...

Page 10: ...string until the line on the tape aligns with the tip Swing the string over to the same spot on the other side of the stab If the mark on the tape doesn t align rotate the stab and slide the tape unti...

Page 11: ...s so they go in easier 2 Stick a pin through the middle of three hinges Without glue fit the hinges into the hinge slots in one side of the stab The T pins will keep the hinges centered 3 Join the mat...

Page 12: ...th the hinges Wipe away any excess epoxy 10 Remove the pins from the hinges and permanently join the rudder to the fuselage by gluing in the hinges with thin CA Hook Up the Elevator and Rudder 1 Conne...

Page 13: ...edure of installing then removing the screws and hardening the holes with thin CA HOW TO SOLDER A Use denatured alcohol or other solvent to thoroughly clean the pushrod Roughen the end of the pushrod...

Page 14: ...cker 4 Mount the main landing gear to the fuselage with six 4 40 x 3 4 19mm SHCS and 4 lock washers and flat washers use a drop or two of threadlocker on the threads of the screws Mount the Motor If m...

Page 15: ...the plate with the strap Suggestion Hold the two battery packs together with a few small strips of Velcro or double sided foam tape 4 Test fit the battery and the mounting plate in the fuselage note...

Page 16: ...e wires and make certain they will not rub on the motor or motor shaft Mount the Engine A 4 stroke is shown in the photos but the procedure for a 2 stroke is the same 1 Temporarily mount the included...

Page 17: ...line will be the pickup line that goes to the carburetor The bent tube will be connected to the vent pressure line that will go to the pressure tap on the muffler 2 Write BOTTOM on either of the two n...

Page 18: ...he retaining lip in the fuselage for the hatch have been fuelproofed but if you would like to completely seal off the area cut the hatch seal template from page 35 and use spray adhesive to mount it t...

Page 19: ...d mark where the cut needs to be enlarged In the photo the cowl isn t very close to fitting but it s a start 4 Continue to fit mark and cut the cowl as necessary until you can get it at least partiall...

Page 20: ...32 2 4mm holes through the cowl at each mark 10 Remove the cardstock templates Reposition the cowl and spinner Holding the cowl in position use the holes in the cowl as a guide for drilling four 3 32...

Page 21: ...r mounting the cowl 14 Cut any other holes in the cowl necessary for the needle valve engine cooling glow plug etc For the needle valve it is convenient to use a paper template 15 If you haven t alrea...

Page 22: ...ounting blocks on the end of the servo that has the wire coming out of it Drill 1 16 1 6mm holes into the blocks for the mounting screws 3 Mount the servo to the blocks with the screws that came with...

Page 23: ...2 x 3 8 9 5mm button head screws This will require a 050 ballwrench as mentioned in the front of this manual 8 The same as was done for the elevators and rudder make the pushrods and connect the bott...

Page 24: ...0 x 3 8 9 5mm Phillips screws and 4 flat washers Push the wing struts all the way down to the wing to make sure the tabs are set correctly Allow the epoxy to harden WING BOLT PLATE REMOVE THE COVERING...

Page 25: ...is hardening Use care not to inadvertently glue the wing brace to the dowels or the wing 11 Temporarily fasten the remaining four wing strut tabs to the top of both wing struts Without using any glue...

Page 26: ...e balance lines on the wing for future reference 3 The included plywood balance stand will assist you in balancing the model and determining how much if any additional lead ballast may be required to...

Page 27: ...ting holes where preferred 3 Connect the rudder and elevator servo wires to the receiver Connect a dual servo connector to the aileron channel in the receiver then connect a 12 305mm servo extension t...

Page 28: ...IMPORTANT Whether you choose to mount the wings now or later when you get to the flying field be certain to use threadlocker on the eight screws that secure the wing struts to the tabs and to the sin...

Page 29: ...ow the same way NO Also NEVER connect battery packs with different capacities in Series or in Parallel Check the Control Directions 1 If you have not yet done so mount the wings and connect the ailero...

Page 30: ...tuation gives the greatest mechanical advantage of the servo over the control surface which will increase the servo s centering capabilities and output torque minimize any free play in the system and...

Page 31: ...d causing a false reading If not using the balance stand lift the model with your fingers on the middle line 4 Measure and set the low rate elevator throws and the high and low rate throws for the res...

Page 32: ...e model is tail heavy The battery pack and or receiver could be moved forward to get the model to balance or weight could be added to the nose If the nose drops the model is nose heavy and the battery...

Page 33: ...quency sharing agreement listed in the complete AMA Safety Code 9 Under no circumstances may a pilot or other person touch a powered model in flight nor should any part of the model other than the lan...

Page 34: ...dder to keep the model pointing down the runway Allow the model to break ground and establish a gentle climb Be ready on the controls to get the model tracking straight Then make your first turn away...

Page 35: ...ause of poor planning and impulsive moves Remember to think Have a ball But always stay in control and fly in a safe manner GOOD LUCK AND GREAT FLYING Flight If you re a less experienced modeler your...

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