background image

❏ 

2. Insert the stabilizer into the horizontal stabilizer slot so

it is centered in the fuselage (A). Place the wing onto the

fuselage and secure it with the 1/4-20 x 2" nylon bolts. View

the plane from behind at a distance of about 8 feet [2.4m] to

check the alignment of the stabilizer to the wing (B). If the

stabilizer is not parallel to the wing, remove the stabilizer

and sand the stabilizer base 

slightly

on the 

high side.

Replace the stabilizer and check the alignment. Continue

this process until the wing and stabilizer are parallel.

❏ 

3. Attach a piece of string with a T-pin to the center of the

fuselage as shown. Hold the string to one corner of the

horizontal stabilizer. Mark the position on the line, and then

swing the line over to the opposite tip on the stabilizer. If the

mark does not line up, adjust the positioning of the stabilizer

and repeat the “mark and swing” procedure until the

stabilizer is in proper alignment.

❏ 

4. With the stabilizer properly aligned, use a felt-tip pen to

trace around the tail of the airplane on the top and bottom of

the horizontal stabilizer.

❏ 

5. Remove the stabilizer and draw two additional lines on

the top and two on the bottom, 1/16" [1.5mm] 

inside

the

lines drawn in the previous step. Next, carefully cut through

the covering using a NEW #11 knife blade or soldering iron

at the inside lines and remove the covering from the center

on the top and bottom. 

If you are using a hobby knife, do

not cut the wood under the covering! This will seriously

weaken the stabilizer and could easily cause the

stabilizer to break in flight.

If the stab breaks, the plane

has a very good chance of crashing. It is best to be 

very

careful when making this cut not to cut into the wood. The

covering must be removed from the center of the stab, or the

bond between the fuselage and stabilizer will be insufficient

and the stab may simply come off in flight.

❏ 

6. Mix 1/4 oz. [7ml] of 30-minute epoxy. Using a mixing stick,

apply a good layer of epoxy in the stabilizer opening in the
fuselage. Place a thin layer of epoxy on the stabilizer in the
area where the covering was removed. Insert the stabilizer
into the slot from the rear and check the alignment. Wipe off
any epoxy that squeezes out using a paper towel and
rubbing alcohol. Recheck the alignment several times while
the epoxy cures. Allow the epoxy to fully cure before
continuing to the next step.

❏ 

7. Test fit the fin into the slot in the top of the fuselage. Slide

the fin forward until the leading edge of the rudder is against

the fuselage. Align the hinge on the bottom of the rudder

with the slot in the aft edge of the fuselage. Check the

alignment of the fin with the centerline of the fuselage. A

straightedge against one side of the fin can be used to

check alignment. Make adjustments to the slot if necessary.

❏ 

8. With the fin properly aligned, use a felt-tip pen to trace

a line along both sides of the bottom of the fin as was done
with the stabilizer. Remove the fin and draw an additional
line 1/16" [1.5mm] 

below

the lines drawn in the previous

step. Next, carefully cut through the covering using a new
#11 knife blade or soldering iron at the inside lines and
remove the covering from the center on the top and bottom.

9

Summary of Contents for Super Sportster 40

Page 1: ...ng the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buyer is advised to return this...

Page 2: ...hich has more than 2 500 chartered clubs across the country Through any one of them instructor training programs and insured newcomer training are available Contact the AMA at the address or toll free...

Page 3: ...Masking Tape TOPR8018 Electric Power Drill Slip Joint Needle Nose Pliers Monofilament String For Stabilizer Alignment Screwdrivers Flat Blade Phillips Pro Thread Locking Compound GPMR6060 Isopropyl A...

Page 4: ...model It is understood that the top or bottom of the model is as it would be when the airplane is right side up and will be referred to as the top even if the model is being worked on upside down Bui...

Page 5: ...ail Wheel 1 14 Rudder Vertical Fin 1 15 Wing Joiner 1 16 Tail Wheel Wire 1 17 Aileron Servo Tray 1 Pushrods 3 Hardware Bag 1 Shown but not numbered Replacement Parts If needed replacement parts for Su...

Page 6: ...epoxy to form a complete and solid bond between the wing joiner and the wing halves This is the most important glue joint in the entire airplane Please read the following three steps before mixing any...

Page 7: ...e 1 2 13mm white wing center section tape completely around the wing over the joint A small amount of pressure should be applied to make a smooth seam 8 Prepare the aileron servo with grommets and bus...

Page 8: ...ge the holes in the servo arms slightly to allow the wire to pass through the arm The Hobbico Quick Drill set HCAR0699 works well for this purpose 17 Repeat steps 13 to 16 for the opposite aileron 1 L...

Page 9: ...izer and could easily cause the stabilizer to break in flight If the stab breaks the plane has a very good chance of crashing It is best to be very careful when making this cut not to cut into the woo...

Page 10: ...sembly is installed into the fuel tank the vent tube should be 1 16 1 5mm from the top of the tank 2 Locate the metal fuel pick up weight often referred to as the clunk and cut a 4 102mm piece of sili...

Page 11: ...6 32 nuts are then placed into the recesses on the bottom of the engine mount Start the screws but do not tighten them at this time We still need to align the engine 3 Install the spinner backplate pr...

Page 12: ...f the cowl 9 Install the spinner backplate propeller propeller washer and the propeller nut onto the engine Trim the spinner cone propeller slots if necessary so there is at least a 1 16 1 5mm gap bet...

Page 13: ...plastic as it may develop cracks and or keep the paint from adhering 9 Test fit the wheel pant halves and make adjustments where necessary for the best possible fit 10 File a flat spot along the botto...

Page 14: ...ews provided with your radio system 2 Install the rudder nylon control horn in line with the pushrod exit Hold the horn in position and mark the location of the mounting holes Drill 3 32 2 5mm mountin...

Page 15: ...ushing the underlying balsa 7 Install the elevator pushrod Place a clevis retainer onto the clevis Thread the clevis 14 turns onto the pushrod Attach the clevis to the outer hole of the control horn S...

Page 16: ...his loosen the screw on the pushrod connector move the throttle pushrod so the carburetor is completely closed with the throttle stick and trim lever on the transmitter fully back Note If the carburet...

Page 17: ...selage all parts of the model installed ready to fly and an empty fuel tank block up the tail as necessary to level the stab Lift the model at the desired balance point and observe the tail of the air...

Page 18: ...l Follow the engine manufacturer s recommendations for break in Check to make sure all screws remain tight that the hinges are secure and that the prop is on tight Wherever you do fly you need to chec...

Page 19: ...er 3 I will perform my initial turn after takeoff away from the pit or spectator areas and I will not thereafter fly over pit or spectator areas unless beyond my control 4 I will operate my model usin...

Page 20: ...____________ Where Purchased _________________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of Firs...

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