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ENGINE SAFETY PRECAUTIONS

Failure to follow these safety precautions may result 
in severe injury to yourself and others.

  Keep all engine fuel in a safe place, away from high 

heat, sparks or fl ames, as fuel is very fl ammable. Do 
not smoke near the engine or fuel; and remember that 
engine exhaust gives off a great deal of deadly carbon 
monoxide. Therefore

 do not run the engine in a closed 

room or garage

.

  Get help from an experienced pilot when learning to 

operate engines.

  Use safety glasses when starting or running engines.

  Use an electric starter to start the engine. If you do fl ip 

the propeller with your fi ngers use a “chicken stick”.

  Do  not  run  the  engine  in  an  area  of  loose  gravel  or 

sand; the propeller may throw such material in your 

face or eyes.

  Keep your face and body as well as all spectators away 

from the plane of rotation of the propeller as you start 
and run the engine.

  Keep these items away from the prop: loose clothing, 

shirt sleeves, ties, scarfs, long hair or loose objects 
such as pencils or screwdrivers that may fall out of 
shirt or jacket pockets into the prop.

  The engine and muffl er get hot! Do not touch them 

during  or  right  after  operation.  Make  sure  fuel  lines 
are in good condition so fuel will not leak onto a hot 
engine, causing a fi re.

ELECTRIC MOTOR

SAFETY PRECAUTIONS

  

WARNING:

 

Read the entire instruction sheet included 

with  your  motor  batteries.  Failure  to  follow  the 

instructions could cause permanent damage to the 
battery and its surroundings and cause bodily harm!

  

ALWAYS

 remove the propeller if the motor batteries 

will be connected while working on the plane.

   

ALWAYS

 remove the motor batteries when charging.

  

ALWAYS

 follow the charging instructions included with 

your charger for charging LiPo batteries. LiPo batteries 

can cause serious damage if misused.

   

ALWAYS

 set the fail safe on your radio to prevent the 

motor from starting if the signal is lost. Once the motor 
batteries are connected the electric motor can start at 
any time.

  

ALWAYS 

unplug the motor batteries fi rst.

  

ALWAYS

 set the charger’s output volts to match the 

battery volts.

  

ALWAYS

 

charge a LiPo battery in a fi reproof location.

  

ALWAYS

 

KEEP OUT OF THE REACH OF CHILDREN.

  

ALWAYS

 remove the battery from the plane after a crash. 

Set it aside in a safe location for at least 20 minutes. If 
the battery is damaged in the crash it could catch fi re.

  

NEVER

 touch the motor during or right after operation. 

The motor gets hot.

  

NEVER

 switch off the transmitter with the motor 

batteries plugged in.

  

NEVER

 use a NiCd/NiMH peak charger to charge a 

LiPo battery.

  

NEVER

 

charge LiPo batteries in excess of 4.20V per 

cell unless stated on the battery.

  

NEVER

 charge through the “discharge” lead.

  

NEVER

 

charge at currents greater than 1C unless the 

battery is rated for a higher charge rate.

  

NEVER

 

trickle charge a LiPo battery.

  

NEVER

 allow the battery temperature to exceed 150 

degrees F (65 degrees C).

  

NEVER

 disassemble or modify the pack wiring in any 

way or puncture the cells.

  

NEVER

 discharge a LiPo battery below 3.0V per cell.

  

NEVER

 place the battery or charger on combustible 

materials  or  leave  it  unattended  during  charge  or 
discharge.

  

NEVER

 

charge the battery in the plane.

  

NEVER

 

use water to try and put out a LiPo fi re. If the 

battery starts to swell, quickly move the battery to a 
safe location, preferably outside. Place it in a bucket, 
covering the battery with sand.

  

ONLY

 charge through the charge or balance lead.

  

ONLY

 

use a LiPo approved charger.

Summary of Contents for ULTRA SPORT 46

Page 1: ...er accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buyer is advised to return this kit immediately in new and unused co...

Page 2: ...contact your local authorities to find out the latest rules and regulations In the United States please visit knowbeforeyoufly org faa gov uas SAFETY PRECAUTIONS Protect Your Model Yourself Others Fo...

Page 3: ...t manufacturer provide you with a top quality thoroughly tested product and instructions but ultimately the quality and flyability of your finished model depends on how you build it therefore we canno...

Page 4: ...rite 21st Century Trim Sealing Iron COVR2750 Optional Supplies and Tools Here is a list of optional tools mentioned in the manual that will help you build the Ultra Sport 46 EP 2 oz 57g spray CA activ...

Page 5: ...parts are not available from Product Support but can be purchased from hobby shops or mail order Internet order firms Hardware items screws nuts bolts are also available from these outlets To locate...

Page 6: ...pply a few drops of thin CA to each side of the hinge 2 Tighten the covering with a covering iron set on low temperature as needed ASSEMBLE THE WING Aileron Servo Installation Begin with the left wing...

Page 7: ...o into the receiver Switch on the transmitter and connect a receiver battery to the receiver Center the aileron servo trim Install the servo horn 6 Install the nylon clevis 7 Attach clevis to control...

Page 8: ...8 9 Mount control horn 10 Install the Faslink 11 Repeat steps 1 10 to install the aileron servo in the right wing...

Page 9: ...halves together to check the fit Make sure both wing halves fit together at the root without any gaps 6 Gather everything needed to glue the two wing halves together including 30 minute epoxy mixing s...

Page 10: ...zes out Use masking tape to hold the wing halves in alignment if necessary 8 After the epoxy cures remove the rubberbands and masking tape Install the Retracts 1 The retract servo tray is cut to fit t...

Page 11: ...position the retracts in the wheel wells Move the wheels up and down making adjustments so that the wheels do not hit the wing sheeting NOTE If using a glow engine coat the inside of the wheel wells w...

Page 12: ...the two set screws in the screw lock connectors Check that the retracts lock in the up and the down positions with no binding of the servo ASSEMBLE THE FUSELAGE Install the Tail 1 Install the wing 2 R...

Page 13: ...lel If they are not lightly sand the stabilizer slot of the fuselage 7 Install the horizontal stabilizer 8 Install the vertical fin 9 Cut the covering from over the tail gear bushing slot 10 Apply a d...

Page 14: ...e the T pins and apply 6 drops of thin CA to both sides of each CA hinge Test pull the rudder to make sure the hinges are secure 16 Install the tail wheel and wheel collar Install the Rudder and Eleva...

Page 15: ...the receiver switch Plug in the receiver switch rudder servo and elevator servo into the receiver 8 Switch on the transmitter then the receiver Center the rudder and elevator trims on the transmitter...

Page 16: ...ns 13 Follow the same procedure used to install the aileron pushrods to complete the elevator and rudder pushrod installation Electric Motor Installation If installing the glow engine skip ahead to Gl...

Page 17: ...ont plate and press them flush 6 Glue the front and sides together with epoxy 7 Securely epoxy the 12 triangle stock between the front plate and the sides and the back plate and the sides 8 Install th...

Page 18: ...the forward battery tray and attach the tray 13 Connect the motor battery and check that the motor is rotating the correct direction DO NOT INSTALL THE PROPELLER 14 Trim the covering from over the thr...

Page 19: ...press flush 3 Cut and remove the plastic between the mounting arms 4 Attach the engine mount to the firewall 5 Test fit the engine on the engine mount Slide the mount halves against the sides of the...

Page 20: ...Make and install a hook and loop strap 9 Cut the outer throttle pushrod tube and roughen it with sandpaper 10 Insert the outer pushrod tube in the fuselage 11 Place a piece of foam rubber on the fuel...

Page 21: ...mble the throttle servo tray with epoxy 15 Install the throttle servo 16 Assemble the throttle pushrod 17 Insert the throttle pushrod into the throttle outer pushrod tube Bend the pushrod so that the...

Page 22: ...the transmitter and receiver switched on and the throttle stick centered position the throttle servo so that the throttle barrel is open approximately way 22 Mount the throttle servo tray 23 Check tha...

Page 23: ...e template on the back of the instruction manual and tape it in place around the cylinder head This will provide a good starting point 2 Remove the engine and position the cowl on the fuselage Mark th...

Page 24: ...peel off the paper backing NOTE Even though the decals have a sticky back and are not the water transfer type submersing them in soap and water allows accurate positioning and reduces air bubbles unde...

Page 25: ...OVES RIGHT ELEVATOR MOVES DOWN RIGHT AILERON MOVES UP LEFT AILERON MOVES DOWN RADIO SET UP STANDARD MODE 2 3 Make certain that the control surfaces and the carburetor respond in the correct direction...

Page 26: ...h rate settings These are the recommended control surface throws ELEVATOR HIGH LOW 1 2 13mm 14 1 4 6mm 7 1 2 13mm 26 5 16 8mm 16 1 5 8 41mm 24 1 25mm 14 RUDDER AILERONS Up Down Up Down Right Left IMPO...

Page 27: ...weight has been installed PREFLIGHT Identify Your Model You should always have your name address telephone number and AMA number on or inside your model It is required at all AMA R C club flying sites...

Page 28: ...motor batteries when charging ALWAYS follow the charging instructions included with your charger for charging LiPo batteries LiPo batteries can cause serious damage if misused ALWAYS set the fail safe...

Page 29: ...it does not possess the self recovery characteristics of a primary R C trainer and should be flown only by experienced R C pilots Fuel Mixture Adjustments A fully cowled engine may run at a higher te...

Page 30: ...el but use this first flight to become familiar with your model before landing Landing To initiate a landing approach lower the landing gear and lower the throttle while on the downwind leg Continue t...

Page 31: ...Notes 31...

Page 32: ...32 GPMA1015 2016 Great Planes Model Mfg A subsidiary of Hobbico Inc This model belongs to Name Address City State Zip Phone Number AMA Number FAA Number Cowl Template...

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