background image

Note: Checking the condition of your receiver battery pack
is  highly recommended. All battery packs, whether it’s a
trusty pack you’ve just taken out of another model, or a new
battery pack you just purchased, should be cycled, noting
the discharge capacity. Oftentimes, a weak battery pack can
be identified (and a valuable model saved!) by comparing its
actual capacity to its rated capacity. Refer to the instructions
and recommendations that come with your cycler. If you
don’t own a battery cycler, perhaps you can have a friend
cycle your pack and note the capacity for you.

Carefully balance your propeller and spare propellers before
you fly. An unbalanced prop can be the single most
significant cause of vibration that can damage your model.
Not only will engine mounting screws and bolts loosen,
possibly with disastrous effect, but vibration may also
damage your radio receiver and battery. Vibration can also
cause your fuel to foam, which will, in turn, cause your
engine to run hot or quit.

We use a Top Flite Precision Magnetic Prop Balancer

(TOPQ5700) in the workshop and keep a Great Planes
Fingertip Prop Balancer (GPMQ5000) in our flight box.

If the engine is new, follow the engine manufacturer’s
instructions to break-in the engine. 
After break-in,
confirm that the engine idles reliably, transitions smoothly
and rapidly to full power and maintains full power–indefinitely.
After you run the engine on the model, inspect the model
closely to make sure all screws remained tight, the hinges
are secure, the prop is secure and all pushrods and
connectors are secure.

Ground check the operational range of your radio before the
first flight of the day. With the transmitter antenna collapsed
and the receiver and transmitter on, most radio systems
indicate you should be able to walk at least 100 feet away
from the model and still have control. Have an assistant
stand by your model and, while you work the controls, tell
you what the control surfaces are doing. Repeat this test

with the engine running at various speeds with an
assistant holding the model, using hand signals to show you
what is happening. If the control surfaces do not respond
correctly, do not fly! Find and correct the problem first. Look
for loose servo connections or broken wires, corroded wires
on old servo connectors, poor solder joints in your battery
pack or a defective cell, or a damaged receiver crystal from
a previous crash.

Keep all engine fuel in a safe place, away from high heat,
sparks or flames, as fuel is very flammable. Do not smoke
near the engine or fuel; and remember that engine exhaust
gives off a great deal of deadly carbon monoxide. Therefore,
do not run the engine in a closed room or garage.

Get help from an experienced pilot when learning to operate
engines.

Use safety glasses when starting or running engines.

Do not run the engine in an area of loose gravel or sand; the
propeller may throw such material in your face or eyes.

Keep your face and body as well as all spectators away from
the plane of rotation of the propeller as you start and run
the engine.

Keep these items away from the prop: loose clothing, shirt
sleeves, ties, scarfs, long hair or loose objects such as
pencils or screwdrivers that may fall out of shirt or jacket
pockets into the prop.

Use a “chicken stick” or electric starter to start the engine.
Do not use your fingers to flip the propeller. Make certain the
glow plug clip or connector is secure so that it will not pop
off or otherwise get into the running propeller.

Make all engine adjustments from behind the rotating
propeller.

The engine gets hot! Do not touch it during or right after
operation. Make sure fuel lines are in good condition so fuel
will not leak onto a hot engine, causing a fire.

To stop a glow engine, cut off the fuel supply by closing off
the fuel line or following the engine manufacturer’s
recommendations. Do not use hands, fingers or any other
body part to try to stop the engine. To stop a gasoline
powered engine, an on/off switch should be connected to
the engine coil. Do not throw anything into the propeller of a
running engine.

Failure to follow these safety precautions may result
in severe injury to yourself and others.

ENGINE SAFETY PRECAUTIONS

Range Check

Ground Check

Balance the Propellers

20

Summary of Contents for Viper 500 ARF

Page 1: ...buyer is advised to return this kit immediately in new and unused condition to the place of purchase IMPORTANT NOTE This model is designed for sport flying and AMA Quickie 500 racing We will not quot...

Page 2: ...an fly at reasonable speeds until your confidence and skill are up to their full speed adrenaline rush The Viper 500 ARF is designed for sport flying and AMA Quickie 500 pylon racing competition accor...

Page 3: ...y connection of throttle and aileron servos FUTM3910 Switch Standard with heatshrink to secure to battery Servos 4 3 requiring 35 oz in of torque Servo recommendations The Viper 500 ARF is designed to...

Page 4: ...ecommended that you use only 30 minute or 45 minute epoxy because you will need the working time and or the additional strength Photos and sketches are placed before the step they refer to Frequently...

Page 5: ...lick on Where to Buy If this kit is missing parts contact Great Planes Product Support Replacement Parts List Order Number Description How to Purchase Missing pieces Contact Product Support Instructio...

Page 6: ...mount wing GPMQ3046 4 6 32 x 1 4 Bolts for main landing gear GPMQ3024 5 2 x 3 8 Screws to mount servo tray and hatch GPMQ3820 1 2 Washers to mount servo tray and hatch GPMR3400 1 2 x 9 CA Hinge Strip...

Page 7: ...photo the aileron torque rods protrude from the bottom of the wing cut the covering from the servo opening and the bottom of the four wing bolt holes Turn the wing over and cut the covering from the...

Page 8: ...A to the top and bottom of each hinge Do not use CA accelerator Gently work the aileron up and down while the glue hardens After the CA has fully hardened test the hinges by pulling on the ailerons 1...

Page 9: ...me as you did with the wing Permanently attach the ruddervators to the V tail the using the same hinging technique used with the ailerons 2 Bolt the V tail to the fuse with two 8 32 x 1 1 2 38mm flat...

Page 10: ...make a slight bend Reinstall the pushrods and attach the clevises Note This bend is to make the pushrod move as freely as possible in the pushrod tube It may take several small adjustments to get fri...

Page 11: ...hole in the mount as a guide to drill a 3 16 4 8mm hole through the firewall Note It is okay if you drill through a portion of the factory installed blind nut on the back of the firewall Remove the m...

Page 12: ...uselage in the approximate location of the fuel lines from the tank Remove the tank Drill 1 4 6mm holes for the fuel lines Harden the wood around the holes you just drilled with thin CA 12 Guide a 12...

Page 13: ...der Modifications on page 16 1 Trim the servo tray to fit your servos 2 Glue the V tail servo supports to the servo tray The side you glued the supports onto is now the bottom Note If you used servos...

Page 14: ...A 8 Lift the plastic antenna tube up through the servo tray Reinstall the receiver and receiver battery 9 Remove the covering from the antenna tube exit at the rear of the fuse 10 Using an arm cut off...

Page 15: ...20 Secure the front of the hatch with a 2 x 3 8 9 5mm screw and 2 washer 21 Determine the size of the throttle servo you are going to use Using the photos as a reference mount the throttle servo in th...

Page 16: ...e modifications are recommended only if your radio does not have V tail mixing 1 Cut the tail of the fuse off 1 4 6mm behind the tail skid 2 Remove covering from the rudder 3 Glue 1 4 x 1 2 x 1 1 2 6...

Page 17: ...dervator pushrod as shown Connect the two ruddervator pushrods together with two 5 32 4mm wheel collars 15 Attach the rudder pushrod to the right hand servo with the Faslink as done with the other ser...

Page 18: ...f the systems in place including the engine landing gear covering and paint and the radio system More than any other factor the C G balance point can have the greatest effect on how a model flies and...

Page 19: ...eight to fall off Use 2 sheet metal screws RTV silicone or epoxy to permanently hold the weight in place 4 IMPORTANT If you found it necessary to add any weight recheck the C G after the weight has be...

Page 20: ...an assistant holding the model using hand signals to show you what is happening If the control surfaces do not respond correctly do not fly Find and correct the problem first Look for loose servo con...

Page 21: ...hasn t been cut shortened or otherwise damaged 5 Balance your model laterally as explained in the instructions 6 Use thread locking compound to secure critical fasteners such as the set screws that h...

Page 22: ...rface flutter Because flutter can quickly destroy components of your airplane any time you detect flutter you must immediately cut the throttle and land the airplane Check all servo grommets for deter...

Page 23: ...to be aware of the relationship between a race model s airspeed and the responsiveness of its flight controls A flight plan greatly reduces the chances of crashing your model just because of poor pla...

Page 24: ...____________ Where Purchased _________________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of Firs...

Reviews: