Green Technik BC260-HD, Operation And Maintenance Manual

Page 1: ...ne it By GREEN PRODUZIONE s r l Via Mons Vigolungo 2 12040 VEZZA D ALBA BIOSHREDDER CHIPPER CAUTION Befor using the machine carefully read this Handbook OPERATION AND MAINTENANCE HANDBOOK BC260 HD OPERATION AND MAINTENANCE HANDBOOK AZIENDA CON SISTEMA QUALITÀ CERTIFICATO UNI EN ISO 9001 2008 ...

Page 2: ...emind you that attentive reading and scrupulous observation of the instructions given in this Use and Maintenance Handbook will provide your BC 260 machine long years of effective and intensive activity Have a good job INTRODUCTION Green technik is a registered trade mark C R BC 260 User s Handbook Ver 02 04 ...

Page 3: ... setting and tuning of the machine Page 14 Machine handling Page 15 Page 16 Maintenance instructions Page 19 Instructions for ordinary repairs Page 20 Spare parts Page 21 MEMORANDUM FOR THE PLANNED Page 29 DISMANTLEMENT Page 30 GUARANTEE RULES AND CONDITIONS Page 31 SECTION A GENERAL INFORMATION SECTION B INSTRUCTIONS FOR THE MACHINE USE SECTION C USER S HANDBOOK FOR ENGINE USAGE SECTION D MAINTEN...

Page 4: ...mity realized in accordance with the EEC Directive 2006 42 CE and subsequent amendments MACHINE DATAPLATE Name and address of a manufacturer Green Produzione Via Mons Vigolungo 2 12040VEZZAD ALBA CN ITALIA Page 3 http www green technik com E mail info green green technik com INTRODUCTION BC 260 User s Handbook MODELLO MODEL MASSA WEIGHT KG N SERIE Nr SERIES ANNO YEAR MADE IN ITALY BC 260 G P reen ...

Page 5: ...ine delivery and it has to be considered as corresponding to the state of the art even if some further revisions are to be applied later for the sake of adaptation to the latest know how Green Technik reserves the right to update their products and Handbooks without being obliged to retrofit or revise their previously delivered products and Handbooks In order to insure highest working reliability ...

Page 6: ...NTIONED PROHIBITION This Handbook consists of four sections dealing with SAFETYREGULATIONSAND INFORMATION dealing with MACHINE FEATURES INSTRUCTIONS FOR USE TRANSPORT STORAGE related to correct use of the internal combustion engine and its ordinary maintenance related to the MAINTENANCE OPERATIONS required and including a LIST OF SPARE PARTS SECTIONA SECTION B SECTION C SECTION D CAUTION Avoid tam...

Page 7: ... main trunk these small branches may be easily put into the upper mouth SHREDDER while the stronger branches have to be inserted into the side mouth CHIPPER by slightly pushing them towards the rotor Avoid triturating unsuitable materials as plastics or printed paper The triturating of paper cardboard and leaves gets easier by wetting them previously An excessive humidity of wooden materials and l...

Page 8: ...his machine has been designed and manufactured to be utilized on flat surfaces compact and level as much as possible therefore avoid to work on steep slopes friable or damp grounds or however under any condition which could cause the machine to tilt during the operation or susceptible to be prejudicial to its stability Whenever the machine has to be moved the engine must be compulsorily switched o...

Page 9: ...fter every working run cleaning must be carried out when machine is still and stable and possibly in co operation with an assistant When for cleaning it is used pressurized air or water an operator must wear safety goggles and a safety faceplate and to be sure that nobody stands near the machine in order to avoid running the risk to affect another person by jets of materials or dust To prevent the...

Page 10: ...suitable working cloths free from flying parts and avoid to wear jewels chains or bracelets or other things which could be pinched in the machine moving elements long haired people must wear suitable hair nets to prevent entanglement Before starting work check that your machine is standing stable loading hoppers are free from material and the ejecting mouth has been adjusted and so that no person ...

Page 11: ... not light a fire This type of machines should not be used in closed spaces to prevent intoxication of a machine operator or other people in the room The icons and figures applied on the machine are shown below BC2GT 80 10 00 WEAR SAFETY GOGGLES EAR PLUGS AND GLOVES READ THE USER S HANDBOOK BEFORE START YOUR MACHINE REORDER CODE BEFORE STARTING ANY MAINTENANCE OPERATION DISCONNECT THE STARTER AND ...

Page 12: ...OURSELF DISTANT DANGER OF SERIOUS LESIONS DO NOT REMOVE SAFETY GUARDS DANGER OF ENTANGLEMENT BEFORE CARRING OUT ANY OPERATION BE SURE THAT ALL ROTATING PARTS ARE STILL MAX CHIPPING DIAMETER MM 40 MAX SHREDDING DIAMETER MM 90 SECTION A GENERAL INFORMATION Page 11 BC 260 User s Handbook ...

Page 13: ...y operated incorporates two functions i e a insure an even feeding of the material to be treated b avoid the ejection of the treated material out of the loading hopper thus allowing to work in safety TECHNICALDESCRIPTION OF THE MACHINE When working over branches roots turfs and leaves it is highly recommended to pay attention to avoid entering of stones or other extraneous subjects which could spe...

Page 14: ...y its explosion or diesel engine depending on the equipment an operator must be quite familiar with the steps to be performed in order to start or arrest the machine All the instructions regarding explosion or diesel engine can be found in the Section C of this Manual related to utilization of explosion or diesel engines CAUTION After machine stops the inside moving elements keep on running on by ...

Page 15: ...the utilization check that the electrical cable is perfectly complete and insert the pin into the closest electric plug according to your machine s location wear personal safety means as required ear plugs safety goggles or faceplates safety gloves and also suitable masks to be protected when the working premise is particularly dusty turn on the green push button to start your bioshredder before w...

Page 16: ...ne is being moved on sloping grounds it is recommended to stay over the machine This machine has been designed to be trailed with a help of tractors accompanied by operator user and with all its rotating parts still IMPORTANT Considering the typology of this machine and its working conditions special attention must be paid to cleaning of air filter as well as of all the engine elements subject to ...

Page 17: ...the maintenance and lubrication operations must be carried out strictly complying with the instructions included in this Handbook below is a list of some ordinary maintenance operations an operator may carry out being provided with the equipment required and a knowledge of the servicing technique to replace blades hammer and a chipper blade see the page 19 20 with a frequency proportionated to uti...

Page 18: ...ning by means of high pressure washer avoid to direct the jet towards engine and bearings Loosen the V belt and change it in case of wear Store the machine in a sheltered place with brake engaged TROUBLESHOOTING Cause The loaded material has volume and slump unsuitable to the actual capacity of the machine Reduce the volume of the loaded material Cause Hammers or blades might be worn out Replace h...

Page 19: ...olt B until the right tention of the belts is reached a remove belts cover to have an access to the belts b loosen with a help of a suitable spanner 4 bolts A 2 for each side of the machine c screw the bolt B until the right tention of the belts is reached d take out and replace the belts using original spare parts d stretch the belts following the instructions given in the previous paragraph For ...

Page 20: ...lowing its order and alternation g restore the pins of fixation and the original safety guards c reverse or replace the blades and place in former position unloading duct and belts cover with a help of a pin removing punch 6 For replacement of blades act as following a turn over unloading duct after having removed relative bolts b by means of a hexagon spanner remove the fixation screws of blades ...

Page 21: ...the hexagon spanner remove the fixation screws of blades previously liberating hollow hexagonal from possible deposits of materials Then having the spanner inserted settle it well with a slight blow of a hammer after which unscrew strongly the bolts After having tightened till the end the screws run the rotor manually to verify that the rotor does not interfere with blade and hammer Restore the or...

Page 22: ...directly to specificating the following information a machine model a nd Series No b part code no As specified in the following tables c quantity of parts required d purchaser s name address invoicing fiscal information Green Technik BC 260 User s Handbook Page 21 SECTION D SPARE PARTS ...

Page 23: ...rotor BC260 HD Spacer D 25sp 3 Spacer with a hole Elastic pin for a spacer D 6x40 Shredder hammer Hammer spacer 25x40x15 Spacer bearing 30x38x16 Support with bearing UCF206 TCEI 10x20 type 1 and 2 D 6 25x40x15 sp 15 mm 2 2 1 2 1 1 1 1 6 2 2 12 10 1 1 Description Dimensioni Code SB10Z 20TCEI BC260 041500 BC260 040900 BC260 0405 0600 SS30C 63062RS BC350 200700 BC250 040300 BC260 041000 SR25Z 500000 ...

Page 24: ...iage truck Pneumatic wheel Control rod Belts cover Engine Command lever Command handle Combustible tank BC260 13x5 00 6 Honda support BC260 032000 BC260 023500 BC350 200600 SU650 160825 BC260 101000 BC260 101100 SU500 130625 BC260 103800 BC260 022800 BC260 029000 BC350 051000 SXP27 TB1200 ST350 062000 BC260 030510 BC260 023400 BC260 023100 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 Description Dimension Code...

Page 25: ...cover Truck 25 Km h Pneumatic wheel Bearing foot Towing eye Superior Rotary ejecting duct Arm cover Superior ejecting duct Ejecting deflector 4 00 10 belts cover BC350 032100 BC260 023700 BC260 022700 BC260 051500 SU080 AK7000 BC265 026000 BC350 030500 BC260 022500 BC260 051000 BC265 022700 BC260 102500 SU400 104FF BC260 102800 BC260 022800 BC260 032000 BC350 032100 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 26: ...ller axle Feeder support shaft Feeder roller Hydraulic engine 100cc Feeder arm Feeder framework Bush in bronze P 7978 Ball bearing 6008 2RS Spring BC255 07 50 00 BC255 07 51 00 BC255 07 52 00 ST260 20 05 00 BC255 07 58 00 BC255 07 57 00 BC255 07 56 00 SS040 60082RS BC260 075000 1 1 1 1 1 1 2 2 1 Description Dimension Code Q ty 09 ...

Page 27: ...o the tank directly pipe length according to drawing Pipe from filter to pump Pipe Pipe Note from pump to speed variator from distrib system to engine from engine to distribution system from distribution system to tank 90 adjustable union elbows opposite on the same plane T0 T1 BC260 20 20 30 T2 BC260 20 21 20 T5 BC260 20 24 40 T6 BC260 20 25 40 T7 BC260 20 26 30 R2 420 F 90 F 90 3 8R2 3 8R1 970 F...

Page 28: ... T10 T11 length according to drawing Tubo R2 590 F F filter to pump Tubo 3 8R2 Tubo 3 8R1 60 Tubo 3 8R1 60 V Tubo 3 8R1 1050 O 3 8 F shunt to ruller engine Tubo 3 8R1 1050 ruller angine Tubo 3 8R1 300 O 3 8 F 90 distributor to tank Note T3 1100 F F pump to variator 0 F90 3 8 F90 3 8 variator to distributor 0 O 3 8 O ariator to eject distrib O 3 8 F Tubo 3 8R1 600 F90 3 8 F90 3 8 distributor to shu...

Page 29: ...ine still but in tension HC960 visualizes total work hours Pressing the button S HC960 visualizes daily work hours Pressing the button S for more than 10 seconds HC960 sets to zero daily hourcounter Setting of device Machine in working When machine is in work it is possible to see daily work hours pressing for 3 seconds the button S HC960 visualizes a number of turns carried out by rotor plant set...

Page 30: ...EMORANDUM FOR THE PLANNED MAINTENANCE Page 29 Action Belts change Blades replacement Chipper blade rotation Chpper blade replacement Greasing D a t e s e r v i c i n g a c t i o n BC 260 User s Handbook ...

Page 31: ...rts Before dismantling it let oil and fuel flow out completely then flush the machine following the instructions printed on the toxicological cards of the products used When dismantling and scrapping the machine sort the metal parts from the plastic ones then dispose them in conformity with the rules in force ...

Page 32: ...antee does not cover any perishable parts of the machine or any breakage arising from improper use negligence or non maintenance of the machine As to the explosion engines installed on our machines the guarantee terms and conditions applied by the manufacturers of such engines have to be enforced Cut out and send Vendor s seal NAME SURNAME STREET CITY TEL This GUARANTEE form has to be filled in al...

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