GreenEcoTherm Pelletherm V.5/GENERATO 30, Manual For Installation And Operation

Page 1: ...page 1 47 MANUAL FOR INSTALLATION AND OPERATION OF AUTOMATED PELLET HOT AIR GENERATOR FROM SERIES Pelletherm V 5 GENERATO http www greenecotherm eu...

Page 2: ...air generator models GENERATO 30 GENERATO 40 and GENERATO 50 WARNING IN THE INTEREST OF YOUR SAFETY IT IS RECOMMENDED AND TO READ CAREFULLY AND TO BECOME FAMILIAR WITH THIS MANUAL BEFORE YOU TAKE ANY...

Page 3: ...4 5 2 2 CONNECTION PANEL OF HOT AIR GENERATOR FROM SERIES PELLETHERM V 5 GENERATO 26 5 2 3 GENERATOR POWER SUPPLY 26 5 2 4 GENERATOR SWITCH ON 27 5 2 5 PARAMETERS FOR OPERATION ADJUSTMENT OF THE GENER...

Page 4: ...c Ash tray 1pc Legs for installation and leveling 8pcs Pair of working gloves 1pc Working apron 1pc Installation and operation manual for the system 1 c The appliance is equipped with Steel made heat...

Page 5: ...tentious to the quality of used fuel availability for burning different types of biomass in form of wood pellets dry nuts from cherries and others which have ash content over the defined values in sta...

Page 6: ...ented in able 2 6 Parameter Dimension Value Hot air generator model GENERATO 30 GENERATO 40 GENERATO 50 Nominal heating output kW 30 40 50 Heating output range kW 9 30 12 40 15 50 Used fuel Wood pelle...

Page 7: ...ance The data in the table are determined in 20o C temperature of the environment air Parameter Dimension Value Value Value Model GENERATO 30 GENERATO 40 GENERATO 50 Weight kg 508 508 508 l 150 150 15...

Page 8: ...e 2 5 Water content Max 8 10 Table 2 4 Recommended fuel parameters Pellets category Ad DU A 6 0 d A 0 97 DU AB 6 0 d A 0 97 DU B 0 1 6 0 d A 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2...

Page 9: ...40 1 3 15 L 40 1 Bulk Density kg m 600 600 Caloricity MJ kg 16 5 16 5 Water content 10 10 Dust 13 1 3 Mechanical durability 97 5 4 97 5 4 Ash content 2 0 7 1 5 Ash melting point C 1200 1100 Chlorine...

Page 10: ...on the fan serves for regulation of the firing air flow rate Additional flaps are mounted for adjusting the distribution of the so called Primary and Secondary air The hot air outlet is positioned in...

Page 11: ...ash cleaning mechanism and control module which provide availability for easy transportation and installation of the appliance The manufacturing company reserves its right to make constructional chang...

Page 12: ...cross cut Fuel hopper Fuel proportioning device section closed Fuel feeding transport auger Heat exchanger body Ash cleaning system for the burner Ash residues container Specialized burner with ash r...

Page 13: ...ure 3 3 View of the automated hot air generator from series Pelletherm V 5 GENERATO top view Inlet external auger Flue gasses outlet tube to chimney Hot air outlet Flue gasses outlet tube to chimney H...

Page 14: ...hot air generator from series Pelletherm V 5 GENERATO left view Figure 3 5 View of the automated hot air generator from series Pelletherm V 5 GENERATO top view Figure 3 6 View of the automated hot air...

Page 15: ...tube bundle Internal chamber for heating of the inlet air Heating air inlet section after the fans Opening for mounting of specialized burner Outlet tube for distribution of the heated air Heat insol...

Page 16: ...lletherm V 5 GENERATO The room designated for the generator installation must provide constant fresh air intake through air channel needed for the burning process and good ventilation of the appliance...

Page 17: ...mum distance for manipulation in front of the generator must be 1000 mm o The minimum allowed distance between the generator back side and a wall must be at least 400 mm o The minimum distance between...

Page 18: ...leaks It is recommended to use heat resistant silicon It is forbidden to use cement or cement based materials for the purposes of sealing In case an existing chimney usage is planned then it has to be...

Page 19: ...line between the appliance and the chimney as it should be build from suitable pipes it is recommended to use stainless steel type AISI 316 with minimum thickness of 1 0 mm If the pipe is made of enam...

Page 20: ...tration in the room where the appliance is positioned This may endanger the health of the surrounding living organisms Therefore in case of unavailability for supplying the generator with external air...

Page 21: ...llation according to preliminary prepared technical project Figure 4 2 Example of diagram for air distribution system through which the generator from series Pelletherm V 5 GENERATO supplies air to th...

Page 22: ...stribution system has installed static grilles which can regulate the direction and the flow rate of the heated air WARNING The presence of bends leads to increase of the pipeline hydraulic resistance...

Page 23: ...fuel which does not correspond to the presented requirements may lead to o Clogging of the burner or and the appliance flue pipeline o Increased fuel consumption o Decreased heating output of the appl...

Page 24: ...o the ambient temperature they must be dumped in the appropriate places for such purposes The ash residues from wood fuel shaving or pellets can be used to fertilize the soil The generator s hopper fe...

Page 25: ...lies heat energy to the heating installation It is also called an operation thermostat Thermometer hot air serves for indication of the heated air temperature in the generator heat exchanger START swi...

Page 26: ...n heating installation in comply with the prepared heating technical project The generator must be linked to the electrical installation by observing the safety technique rules The generator hopper mu...

Page 27: ...peration the auger fuel feeding device must be filled with fuel particles wood shavings pellets which takes some time Therefore if the generator does not fire the fuel at the first attempt for startin...

Page 28: ...g company guarantees efficient and reliable operation of the appliance ONLY within its operation range Therefore if the values of parameters T4 and T6 are changed when utilizing wood pellets it is imp...

Page 29: ...inutes Seconds 6 Period of time for burning in stable mode determines the generator heating output 16 0 16 0 16 0 Seconds 7 Period of time for burning the initial doze 100 100 100 Seconds 9 Period of...

Page 30: ...ency situations which decrease the reliability and life time of the appliance The heating output adjustment of the generators from series Pelletherm V 5 GENERATO can be performed by determining the fu...

Page 31: ...l adjustment of the appliance operation parameters EXPLANATION The data presented in the following tables are based on average rooms temperature rooms 20 o C The value of T4 parameter is determined wi...

Page 32: ...ting output restrictions must be observed and to adjust the minimum value of the ratio 05 0 6 4 T T utilization of wood pellets GENERATO 30 084 0 6 4 T T utilization of wood pellets GENERATO 40 098 0...

Page 33: ...0 kW 0 060 0 100 0 140 0 180 0 220 0 260 0 300 0 340 0 380 10 0 14 0 18 0 22 0 26 0 30 0 34 0 38 0 42 0 kW 4 6 Figure 5 5 Relation of the parameters for adjustment time for fuel feeding T4 and the ra...

Page 34: ...age CONFIRM CHANGES With the arrows down or up position the mark over Yes or Not Choose Yes by pressing the green button marked as Menu OK to confirm the change or choose Not to cancel the change of s...

Page 35: ...message appears on the control module screen Figure 5 9 Information which appears on the control module display after reaching the limit of attempts for entering password and transiting to the service...

Page 36: ...rder to ensure smooth heating of the appliance and to protect it from thermal loads and deformation of its steel components It is recommended to operate the generator at minimum heating output mode in...

Page 37: ...tput can be achieved by decreasing the value of parameter T6 EXPLANATION When changing the heating output respectively the fuel consumption it is recommended to change the adjustment of the air flow r...

Page 38: ...nsures long term life cycle and reliable operation of the generator 5 5 GENERATOR SWITCH OFF WARNING The appliance switching off can be performed by positioning the switch START in its initial positio...

Page 39: ...he customer must clean the ash residues gathered in the generator s container periodically at least once per week This ensures effective and reliable operation of the appliance Detailed procedure for...

Page 40: ...plete cleaning and technical servicing of the appliance Perform functional tests and ensure reliable operation of the generator Table 5 6 Recommended periods for cleaning of automated wood pellets hot...

Page 41: ...lthough all possible risks resulting from its improper usage are preliminary considered it is possible that the following situations may occur Risks from burning process outside the generator by openi...

Page 42: ...alue is up to 60o C High temperature assigned to the room thermostat if connected It is necessary to decrease the room thermostat assigned temperature value 2 High temperature in the heated premises I...

Page 43: ...commended to increase the time for initial fuel doze feeding parameter T1 presented in Table 5 2 is recommended to be performed by specialist by rendering the fuel type into account Presence of fuel i...

Page 44: ...door is opened The shut down device installed on the hopper door has been activated the door has to be closed 13 The fuel feeding mechanism is not operating The fuel hopper door is closed but there is...

Page 45: ...GENERATO is presented on Figure 6 1 and Figure 6 2 6 1 Schematic electrical diagram for connecting the appliance to the power supply L N PE 220 V N N 10A FS1 1 2 L1 12 14 V Pw 3 12 14V Pw 4 Fuse2 5A...

Page 46: ...L1 1 N 2 Start T0 R 3 5 6 6 6 4 5 6 5 10 11 12 21 25 26 I1 input flame sensor I3 Start I6 sensor back fire in auger option I8 pellet level capacitive sensor IB Actuator Potentiometer 0 W thermostat h...

Page 47: ...allation operation and periodical maintenance presented in the current manual book are not observed Attempts for removing any defect performed by the buyer or other unauthorized persons Changes over t...