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5

Vektor ERS-MD Energy Recovery Plenum Laboratory Exhaust

Plenum Service Clearances and 

Access Locations

ERS plenum cabinet and Vektor fan bypass air plenum 
(BAP) require minimum clearances for access on three 
sides for routine maintenance. Filter replacement, 
drain pan inspection and cleaning, coil inspection, 
damper actuator adjustments and inspection, fan 
bearing lubrication and belt adjustment (belt drive 
units), are examples of routine maintenance that must 
be performed. Coil and filter sections are always 
provided with a service door or panel for proper 
component access. Clearances for component 
removal may be greater than the service clearances. 
Refer to page 12 for coil clearances.

2 .   Cut roof opening and locate curb

 

 Layout the unit roof openings such that exhaust 

inlet of the unit will line up with the corresponding 
ductwork (refer to Recommended Roof Openings 
on page 7). Do not make opening larger than 
necessary. Be sure to allow for the recommended 
service clearances. 

3 .   Install roof curbs

 

 Locate curb over roof opening. Check that the 

diagonal dimensions are within ±1⁄8 inch of each 
other and adjust as necessary. Shim as required 
to level. Secure curb to roof deck. Attach 
supplied gasketing to top of curb.

4 .   Set the ERS plenum cabinet

 

 Lift ERS plenum cabinet to a point directly above 

the curb and duct openings. While lowering, 
guide cabinet to align with duct opening. Roof 
curbs fit inside the unit base. Set ERS plenum 
cabinet into place on assembled VK-ERS roof 
curb. Allow gasketing on curb to compress before 
setting the fan bypass air plenum. Make sure the 
unit is properly seated on the curb and is level.

8 ROW COIL

193.8"

EXTERNAL

PIPING BY OTHERS

SERVICE DOOR

155"

INTAKE OPENING

NEMA 3R DISCONNECT

INSPECTION PANEL

1" DRAIN

(PER FAN)

VK-MD-33 (QTY. 2)

ROOF CURB

1.5" DRAIN

BOTH SIDES

.75" DRAIN

LIFT LUG

(QTY. 8)

S

S

S

S

S

S

38"

126.5"

ISOLATION DAMPER

SIDE INLET

Coil

Coil

Optional 
External 
Piping

(by others)

Service Doors

Internal Pipe
Chase

Side or Bottom Intake Opening

Lift 
Bracket

Optional 
Internal 
Piping 

(by others)

under 

Vektor fans

Bypass 
Weatherhood(s)

Vektor bypass 
air plenum
optional mounting 
locations shown

Filters

Coil

Single and Dual Coil Removal Clearances

Coil

Coil

Service Doors

Coil Service

Clearance

Coil Service

Clearance

WEIGHTS (LBS)

CURB

600

FAN (QTY.  2)

4580

FAN  BAP

2750

ERS  PLENUM

3700

TOTAL

11630

Clearance

Clearance

Used on page 5 of Part #474118 - need to copy, and edit this same drawing for use on backcover of same Instruction.

Used on backcover of Part #474118

NOTE

Gasketing material (shipped with Vektor fan) should 
be placed on the top edge of secured roof curb 
prior to placing the ERS plenum cabinet and Vektor 
bypass air plenum on the curb.

NOTE

If fan bypass air plenum (BAP) is in sections, these 
should be assembled first, prior to connection to 
ERS plenum cabinet. Refer to Vektor Fan IOM (part 
number 464652) on how to assemble the fan BAP.

Determine the placement of the plenum sections 
relative to each other. Please refer to the submittal 
drawing for the orientation of any bypass air plenum 
(BAP) dampers or air inlet locations.

Roof   Curb

ERS

Plenum

Cabinet

Pre-installed
gasket material

ERS Plenum Cabinet 

Installed on Roof Curb

Rooftop units require curbs to be mounted first. The 
duct connections must be located so they will be clear 
of structural members of the building.

1 .   Assemble factory supplied roof curbs

 

 Roof curbs are Model VK-ERS, which are shipped 

knocked down and require field assembly (by 
others). Assembly instructions are included with 
the roof curb.

 

 Anchor curb to roof deck structure in accordance 

with project construction documents.

Curb section 

for ERS plenum 

cabinet

Curb section 

for Vektor fan 

bypass air 

plenum

Gasketing material 

(supplied) to be 

attached to top edge 

of 

all

 curb sections

Assembly of Roof Curbs and ERS Plenum 

Cabinet to the Bypass Air Plenum (BAP)

Summary of Contents for ERS-MD

Page 1: ...oving parts as well as other potential hazards Other considerations may be required if high winds or seismic activity are present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric...

Page 2: ...For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Receiving Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received Inspect each crate for shipping damage before accepting delivery Notify the carrier if any damage is noticed The carrier...

Page 3: ...d be used to identify and assemble the complete system Assembling systems with different identification tags can cause reductions in the fan s performance General Information To ensure a successful installation the instructions in this manual should be read and adhered to Failure to comply with proper installation procedures may void the warranty Pre Installation Checks Prior to fully assembling a...

Page 4: ...g to desired location 7 Never lift units in windy conditions 8 Preparation of curb and roof openings should be completed prior to lifting unit to the roof Verify the curb has the gasket seal on the top surface 9 Do not use fork lifts for handling unit Cabinet Size Cabinet Height Weight lbs 020 075 3700 090 4500 030 075 4300 090 4900 040 075 5400 090 6100 060 075 6900 090 7800 110 8300 Weights show...

Page 5: ...5 DRAIN LIFT LUG QTY 8 S S ISOLATION DAMPER Coil Coil Optional External Piping by others Service Doors Internal Pipe Chase Side or Bottom Intake Opening Lift Bracket Optional Internal Piping by others under Vektor fans Bypass Weatherhood s Vektor bypass air plenum optional mounting locations shown Filters Coil Coil Coil Service Doors Coil Service Clearance Coil Service Clearance Clearance Clearanc...

Page 6: ...the hardware kit attach the unit sections by bolting together frame extrusion from the inside Tighten the bolt washer assemblies to the top and both sides of the joining sections Start on the lower sides and work towards the top As the bolts are tightened the plenum sections will draw together Use anti seize gel to prevent galling welding of all stainless steel fasteners If necessary pull the unit...

Page 7: ...Contractor Installed Ductwork Energy Recovery Cabinet Energy Recovery Cabinet Roof Deck Curb Curb Roof Deck RECOMMENDED DUCT INSTALLATION FOR VEKTOR ENERGY RECOVERY VERTICAL INLETS NOTE ALL DUCT WORK AND HARDWARE SUPPLIED BY OTHERS CAULK AND OR GASKETING MATERIAL SHOULD BE USED TO SEAL DUCT TO VEKTOR ERS CABINET Contractor Installed Ductwork Contr actor Installed Ductwork Duct Connections Installa...

Page 8: ...ses steel toe boots and gloves are recommended during the installation and maintenance of the coil All field piping must be self supporting System piping should be flexible enough to allow for the thermal expansion and contraction of the coil Water Coil Installation Recommendations 1 Piping should be in accordance with accepted industry standards Always use a back up wrench on the coil connections...

Page 9: ... are located only in the coil plenum section Access is needed from both sides of the plenum to change all the filters Unit may have either 2 inch MERV 8 filters or 4 inch MERV 11 filters depending on the application requirements Use equivalent MERV rating filters when replacing Change the filters regularly Pressure drop readings can be used to determine when a filter should be replaced Prefilters ...

Page 10: ...es the pressure across the filter section Periodic inspection is necessary to determine whether filters need to be replaced Vapor Tight Lights Vapor tight lights provide light to each of the compartments in the energy recovery plenum The lights are wired to a junction box mounted on the outside of the unit The switch requires a separate power source to allow for power to the lights when the unit m...

Page 11: ...en working with coils Fin Straightening Coil fins may have been bent during shipping or servicing and should be straightened to maintain maximum heat transfer Reduction of the effective coil surface will correspondingly reduce coil capacity Always check fin appearance after any handling of the coil and after any servicing is done near the coils Fin combs are sized according to number of fins per i...

Page 12: ...over of Part 474118 Service Coil Change Out Procedure Coils can only be pulled out through the side of the plenum cabinet Side panels which are nearest to the coil can be removed if the coil needs to be replaced Size 020 ERS plenums only have a single coil and do not require coil removal clearances on both sides If necessary both coils can be removed through the same side of the plenum housing Thi...

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