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FumeJet

®

 Fume Exhaust Fans

12

®

The intent of this procedure is to allow a field service 
technician to replace bearings with the fan remaining 
in place in its intended application. All work can 
be conducted by accessing the bearings by either 
removing a shaft guard, a weatherhood or working 
under a weatherhood. This is dependent on the size of 
the unit. This procedure assumes the power source has 
been locked out prior to removing guards and covers, 
belts and pulleys have been loosened and removed 
properly and extended lubrication lines have been 
disconnected at the bearing. In some cases, it may 
be necessary to remove the fan inlet cone and wheel 
if the bearings cannot be removed due to corrosion or 
damage. See Radial Gap, Overlap and Wheel Alignment 
on page 8 to the realign wheel upon installation.

Bearing Removal

This procedure assumes proper safety measures have 
been taken.
•  Read and follow all instructions carefully.
•  Disconnect and lock-out power before installation 

and maintenance.

•  Driven sheaves and belts have already been 

removed.

•  Shaft black coating can be removed with a solvent 

similar to a brake/carburetor cleaner.

  1.  Scribe a line around the shaft by both bearings and 

around the bearing base to the bearing support or 
write down the measurement from the end of the 
shaft to the bearings. This will help in repositioning 
the new bearing and wheel cone overlap.

  2.  Follow the bearing manufacturers’ procedures for 

removal and installation.

  3.  Before removing the bearing bolts, make sure the 

shaft is supported slightly. Remember to consider 
the wheel weight on the shaft. 

  4.  Remove both bearings from the shaft and clean/

remove any burrs using an emery cloth or file.

  5.  Clean mounting surface of any dirt or grease.

Bearing Installation

  1.  Before installing, read bearing manufacturers’ 

procedures. Before putting the new bearings on 
the shaft, you may need to break what is called 
swivel torque on the bearings (depending on style 
of bearing). This is done by holding the bearing 
housing securely and being able to move the inner 
bearing race around freely.

  2.  Apply light film of oil on shaft, then gently slide the 

new bearings onto the shaft.

  

Do not hammer bearing onto shaft!

  3.  Align bearings on shaft with the previous scribe 

marks that are on the shaft and lock bearing to 
shaft.

  4.  Put bolts into mounting surface and bearings. Do 

not tighten.

  5.  Remove blocks if shaft is supported.
  6.  Set bearings on support with the scribed marks 

locating the bearings. Make sure bearings are 
square and level with the shaft.

  7.  Tighten bolts and torque bearing bolts, bearing 

set screws/locking collars as per bearing 
manufacturers’ procedures.

  8.  Rotate shaft by hand to help allow the bearings to 

help set in. Also at this time, listen for any unusual 
noises such as wheel rubbing on cone and any 
bearing noise.

  9.  Connect extended lube lines in new bearings if 

needed.

 10.  Reinstall the drive sheaves and belts. Check the 

belt alignment.

 11.  Make sure to reinstall all guards and follow proper 

safety measures before starting up the fan.

Bearing Replacement

Summary of Contents for FumeJet FJ-M

Page 1: ...2 The rotation of the wheel is critical It must be free to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster th...

Page 2: ...rage These suggestions are provided solely as a convenience to the user INDOOR The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere which i...

Page 3: ...ent goes into operation Prior to assembly and installation of the unit and system components inspect the fan assembly to make sure it is in working order 1 Check all fasteners set screws on the fan wh...

Page 4: ...n if all electrical power has been disconnected Before the initial start up or any restart check the following items to make sure that they are installed and secure Do not spin fan wheel faster than t...

Page 5: ...er has been disconnected Before the initial start up or any restart check the guards motor cover and weatherhood and check the access doors to ensure that they are installed and secure Ducted Outlet I...

Page 6: ...n appropriate sealant or tape Stack Installation NOTE Fans should never be lifted by the shaft motor motor cover or accessories Equipment Supports Model GESS equipment supports are designed for use on...

Page 7: ...sure H 2 H 2 H 1 25 inch 31 75mm minimum N FAN ON FAN OFF POSITIVE PRESSURE TRAP Connect this end to fan drain ERS DRAIN SUBMITTAL To avoid motor overheating and possible burnout motor load amperes sh...

Page 8: ...dial Gap and Alignment Efficient fan performance can be maintained by having the correct radial gap overlap and wheel alignment These items should be checked after the fan has been in operation for 24...

Page 9: ...wheel in the wrong direction This is especially true with 3 phase installations where the motor will run in either direction depending on how it has been wired To reverse rotation of a 3 phase motor...

Page 10: ...Deflection Belt Span 64 Once the unit has been put into operation a routine maintenance schedule should be set up to accomplish the following 1 Lubrication of bearings and motor 2 Wheel housing bolts...

Page 11: ...t Fasteners attaching the bearings to the drive frame should also be checked Wheel and Fastener Maintenance Wheels require very little attention when exhausting clean air however air heavily laden wit...

Page 12: ...dures for removal and installation 3 Before removing the bearing bolts make sure the shaft is supported slightly Remember to consider the wheel weight on the shaft 4 Remove both bearings from the shaf...

Page 13: ...Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass damper...

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