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Greenlee / A Textron Company

 

3

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

1800 Mechanical Bender

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information  

in this manual before operating or 

servicing this tool.
Failure to observe this warning could 

result in severe injury or death.

Do not leave the ratchet handle in the 

UP position when the bender is not in 

use. A handle left in the UP position 

could fall unexpectedly.

Pinch points: 
Keep hands away from moving parts 

and conduit when bending. Failure to 

observe this warning could result in 

severe injury.

Wear eye protection when using this 

bender. Failure to wear eye protection 

could result in serious eye injury from 

flying debris.

•  Keep the conduit under control when unloading it 

from the bender. Conduit may fall and strike the 

operator or nearby personnel.

•  Maintain a firm grip on the handle when bending. 

Springback of the conduit may not allow the ratchet 

to fully engage, causing the handle to spring 

upward suddenly.

•  Remove the handle and conduit before moving the 

bender. Maintain a firm grip with both hands on the 

frame T-handle to prevent the bender from tipping 

over.

•  Inspect the bender before each use. Replace any 

worn, damaged, or missing items with Greenlee 

replacement parts. A damaged or improperly 

assembled tool can break and strike nearby 

personnel.

•  Use proper lifting practices when lifting the bender. 

The bender weighs over 75 lb (34 kg), and requires 

more than one person to lift.

Failure to observe these precautions may result  

in injury.

Use this product for the manufacturer’s intended 

purpose only. Use other than that which is described 

in this manual may result in injury or property 

damage.

Summary of Contents for 1800 Mechanical Bender

Page 1: ...5 12 1800 Mechanical Bender 1 2 through 1 Rigid and IMC Conduit INSTRUCTION MANUAL Read and understand all of the instructions and safety information in this manual before operating or servicing this...

Page 2: ...14 Description The 1800 Mechanical Bender is a manually powered bender intended to bend 1 2 3 4 and 1 rigid conduit IMC intermediate metallic conduit and Schedule 40 pipe Safety Safety is essential in...

Page 3: ...Keep hands away from moving parts and conduit when bending Failure to observe this warning could result in severe injury Wear eye protection when using this bender Failure to wear eye protection could...

Page 4: ...once Push the handle down Repeat until the bend is complete Note The bender degree indicator will not compen sate for springback 5 Raise the handle back to the starting position Lift tail of pipe and...

Page 5: ...han 90 6 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe 7 offset bend two opposite bends wit...

Page 6: ...This is mark 1 Subtract the deduct from the stub length and make mark 2 Mark 2 is the bending mark locate this mark at the front edge of the hook Stub Dimensions Table Conduit Size Shoe Radius Minimu...

Page 7: ...it Size Approx X Distance Minimum Distance from End of Conduit 1 2 2 1 2 1 3 4 3 1 4 1 4 1 4 1 Measure the distance from conduit coupling to the edge of the obstruction and mark the conduit This is ma...

Page 8: ...tion To make an offset two equal bends are required The distance between the two bends is the center to center distance This is represented by L1 in the bending tables Offsets Controlling the Start of...

Page 9: ...L1 Place the second bending mark L1 inches from the first bending mark 5 See the Operation section of this manual Three Bend Saddle L1 LENGTH Z LENGTH TO CENTER BENDING MARK 1 BENDING MARK 2 BENDING...

Page 10: ...e the second bending mark L1 inches from the first bending mark 5 In the same column find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bending mark this distance from the first be...

Page 11: ...18 50 30 50 L1 90 00 6 88 8 88 10 88 13 88 16 88 22 88 34 88 L2 90 00 10 98 12 98 14 98 17 98 20 98 26 98 38 98 Z 90 00 7 71 7 71 7 71 7 71 7 71 7 71 7 71 MINIMUM H 7 71 Y 15 00 1 89 9 62 17 35 25 08...

Page 12: ...77 12 77 16 77 22 77 28 77 40 77 64 77 L1 30 00 7 93 11 93 15 93 19 93 23 93 29 93 35 93 47 93 71 93 L2 30 00 11 09 15 09 19 09 23 09 27 09 33 09 39 09 51 09 75 09 Z 30 00 14 46 17 93 21 39 24 86 28...

Page 13: ...enlee A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1800 Mechanical Bender Illustration 18 29 28 27 25 26 25 24 23 17 15 16 19 1 2 3 2 9 6 7 22 21 20 8 10 11 12 13 14 10...

Page 14: ...90506561 Pin cotter 125 x 1 50 1 14 50244892 Pin pawl pivot 499 x 1 87 1 15 50295047 Ratchet pawl 1 16 50244914 Spring torsion 1 17 Screw thumb 1 4 20 x 1 2 1 18 50186957 Pointer adjustable 1 19 50245...

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