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Greenlee / A Textron Company

 

5

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

1800 Mechanical Bender

Illustrated Bending Glossary

 1.

  back-to-back bend

 — any U-shaped bend formed by 

two parallel 90° bends with a straight section of conduit 

or pipe between the bends.

 2.

  center-to-center distance

 — the distance between the 

successive bends that make up an offset or a three-bend 

saddle.

 3.

  developed length

 — the actual length of pipe that will 

be bent; refer to distance “d” in the illustration at left.

 4.

 gain

 — the difference between the straight-line distance 

(a + a) and the shorter radial distance, (d) where:

 

q

 =  angle of bend

 

r =  the centerline bending radius of the bending shoe

 5.

 kick

 — single bend of less than 90°

 6.

  leg length

 — the distance from the end of a straight 

section of conduit or pipe to the bend; measured from 

the end to the outside edge of the conduit or pipe.

  7.

  offset bend

 — two opposite bends with the same 

degree of bend; used to avoid an obstruction.

  8.

  offset height

 — the distance between the two legs of  

an offset bend, measured perpendicular to the two legs; 

also called amount of offset and depth of offset.

 9.

 rise

 — the distance from the end of a straight section of 

conduit or pipe to the bend; measured from the end to 

the center line of the conduit or pipe. Also called stub or 

stub-up.

10.

 saddle

 — a three-bend or four-bend combination; used  

to avoid an obstruction.

11.

 shrink

 — the amount of conduit “lost” when laying out 

an offset bend working toward an obstruction.

12.

 springback

 — the amount, measured in degrees, that a 

conduit or pipe tends to straighten after being bent.

a

a

d

r

Offset Height

Summary of Contents for 1800 Mechanical Bender

Page 1: ...5 12 1800 Mechanical Bender 1 2 through 1 Rigid and IMC Conduit INSTRUCTION MANUAL Read and understand all of the instructions and safety information in this manual before operating or servicing this...

Page 2: ...14 Description The 1800 Mechanical Bender is a manually powered bender intended to bend 1 2 3 4 and 1 rigid conduit IMC intermediate metallic conduit and Schedule 40 pipe Safety Safety is essential in...

Page 3: ...Keep hands away from moving parts and conduit when bending Failure to observe this warning could result in severe injury Wear eye protection when using this bender Failure to wear eye protection could...

Page 4: ...once Push the handle down Repeat until the bend is complete Note The bender degree indicator will not compen sate for springback 5 Raise the handle back to the starting position Lift tail of pipe and...

Page 5: ...han 90 6 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe 7 offset bend two opposite bends wit...

Page 6: ...This is mark 1 Subtract the deduct from the stub length and make mark 2 Mark 2 is the bending mark locate this mark at the front edge of the hook Stub Dimensions Table Conduit Size Shoe Radius Minimu...

Page 7: ...it Size Approx X Distance Minimum Distance from End of Conduit 1 2 2 1 2 1 3 4 3 1 4 1 4 1 4 1 Measure the distance from conduit coupling to the edge of the obstruction and mark the conduit This is ma...

Page 8: ...tion To make an offset two equal bends are required The distance between the two bends is the center to center distance This is represented by L1 in the bending tables Offsets Controlling the Start of...

Page 9: ...L1 Place the second bending mark L1 inches from the first bending mark 5 See the Operation section of this manual Three Bend Saddle L1 LENGTH Z LENGTH TO CENTER BENDING MARK 1 BENDING MARK 2 BENDING...

Page 10: ...e the second bending mark L1 inches from the first bending mark 5 In the same column find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bending mark this distance from the first be...

Page 11: ...18 50 30 50 L1 90 00 6 88 8 88 10 88 13 88 16 88 22 88 34 88 L2 90 00 10 98 12 98 14 98 17 98 20 98 26 98 38 98 Z 90 00 7 71 7 71 7 71 7 71 7 71 7 71 7 71 MINIMUM H 7 71 Y 15 00 1 89 9 62 17 35 25 08...

Page 12: ...77 12 77 16 77 22 77 28 77 40 77 64 77 L1 30 00 7 93 11 93 15 93 19 93 23 93 29 93 35 93 47 93 71 93 L2 30 00 11 09 15 09 19 09 23 09 27 09 33 09 39 09 51 09 75 09 Z 30 00 14 46 17 93 21 39 24 86 28...

Page 13: ...enlee A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1800 Mechanical Bender Illustration 18 29 28 27 25 26 25 24 23 17 15 16 19 1 2 3 2 9 6 7 22 21 20 8 10 11 12 13 14 10...

Page 14: ...90506561 Pin cotter 125 x 1 50 1 14 50244892 Pin pawl pivot 499 x 1 87 1 15 50295047 Ratchet pawl 1 16 50244914 Spring torsion 1 17 Screw thumb 1 4 20 x 1 2 1 18 50186957 Pointer adjustable 1 19 50245...

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