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Greenlee / A Textron Company

 

7

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

1800 Mechanical Bender

          

OFFSET DISTANCE

 

[

 

2  4  6  8  10 12 14 16 18 20 22

 

Max Conduit Size 

3/4" 

 

Center-to-Center 

7-3/4"  15-7/16  23-3/16" 30-15/16"  38-5/8"  46-3/8"  54-1/16" 61-13/16" 69-9/16"  77-1/4" 

85"

 

Max Conduit Size 

 

3/4" 

 

Center-to-Center 

  8"  12" 16" 20" 24" 28" 32" 36" 40" 44"

 

Max Conduit Size 

 

 

1/2" 

 

 

                       

 

Center-to-Center 

 

 

8-1/2"  11-5/16" 14-1/8" 16-15/16" 

19-13/16" 22-5/8" 25-7/16" 28-1/4"  31-1/8"

To Locate Bending Marks for Offsets

15°

30°

45°

Offset Dimensions Table

1"

1"

1"

To calculate the center-to-center distance for any other offset bend, multiply: 
 

(for 15° bends) Height of the Obstruction x 3.86

 

(for 30° bends) Height of the Obstruction x 2

 

(for 45° bends) Height of the Obstruction x 1.4

Figure X Table

Conduit Size

Approx. “X” 

Distance

Minimum Distance 

from End of Conduit

1/2"

      2-1/2"

1"

3/4"

      3-1/4"

1"

      4-1/4"

1.  Measure the distance from conduit coupling to the edge of the obstruction and mark the conduit. This is mark 1.
2.  See the Figure X Table. Subtract X inches from mark 1 and mark the conduit. This is mark 2.
3.  Measure the height of the obstruction. This is the offset distance. Refer to the Offset Table to find the center-to-

center distance at the intersection of the top row (offset distance) and the first column (offset angle). Measure 

and mark the center-to-center distance from mark 2. This is mark 3.

4.  Insert the conduit into the bender with mark 2 aligned with the front edge of the hook. Make the first bend.
5.  Without removing the conduit from the bender, rotate the conduit 180°. Align mark 3 with the front edge of the 

hook and make the second bend.

Figures are approximate

Figures are approximate

T

H

GI

E

H

ANGLE

MARK 1

MARK 3

MARK 2

Center-to-Center Distance

Summary of Contents for 1800 Mechanical Bender

Page 1: ...5 12 1800 Mechanical Bender 1 2 through 1 Rigid and IMC Conduit INSTRUCTION MANUAL Read and understand all of the instructions and safety information in this manual before operating or servicing this...

Page 2: ...14 Description The 1800 Mechanical Bender is a manually powered bender intended to bend 1 2 3 4 and 1 rigid conduit IMC intermediate metallic conduit and Schedule 40 pipe Safety Safety is essential in...

Page 3: ...Keep hands away from moving parts and conduit when bending Failure to observe this warning could result in severe injury Wear eye protection when using this bender Failure to wear eye protection could...

Page 4: ...once Push the handle down Repeat until the bend is complete Note The bender degree indicator will not compen sate for springback 5 Raise the handle back to the starting position Lift tail of pipe and...

Page 5: ...han 90 6 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe 7 offset bend two opposite bends wit...

Page 6: ...This is mark 1 Subtract the deduct from the stub length and make mark 2 Mark 2 is the bending mark locate this mark at the front edge of the hook Stub Dimensions Table Conduit Size Shoe Radius Minimu...

Page 7: ...it Size Approx X Distance Minimum Distance from End of Conduit 1 2 2 1 2 1 3 4 3 1 4 1 4 1 4 1 Measure the distance from conduit coupling to the edge of the obstruction and mark the conduit This is ma...

Page 8: ...tion To make an offset two equal bends are required The distance between the two bends is the center to center distance This is represented by L1 in the bending tables Offsets Controlling the Start of...

Page 9: ...L1 Place the second bending mark L1 inches from the first bending mark 5 See the Operation section of this manual Three Bend Saddle L1 LENGTH Z LENGTH TO CENTER BENDING MARK 1 BENDING MARK 2 BENDING...

Page 10: ...e the second bending mark L1 inches from the first bending mark 5 In the same column find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bending mark this distance from the first be...

Page 11: ...18 50 30 50 L1 90 00 6 88 8 88 10 88 13 88 16 88 22 88 34 88 L2 90 00 10 98 12 98 14 98 17 98 20 98 26 98 38 98 Z 90 00 7 71 7 71 7 71 7 71 7 71 7 71 7 71 MINIMUM H 7 71 Y 15 00 1 89 9 62 17 35 25 08...

Page 12: ...77 12 77 16 77 22 77 28 77 40 77 64 77 L1 30 00 7 93 11 93 15 93 19 93 23 93 29 93 35 93 47 93 71 93 L2 30 00 11 09 15 09 19 09 23 09 27 09 33 09 39 09 51 09 75 09 Z 30 00 14 46 17 93 21 39 24 86 28...

Page 13: ...enlee A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1800 Mechanical Bender Illustration 18 29 28 27 25 26 25 24 23 17 15 16 19 1 2 3 2 9 6 7 22 21 20 8 10 11 12 13 14 10...

Page 14: ...90506561 Pin cotter 125 x 1 50 1 14 50244892 Pin pawl pivot 499 x 1 87 1 15 50295047 Ratchet pawl 1 16 50244914 Spring torsion 1 17 Screw thumb 1 4 20 x 1 2 1 18 50186957 Pointer adjustable 1 19 50245...

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