Greenlee 35346, Instruction Manual

6000-Series Super Tugger Cable Pullers

Greenlee Tools, Inc.

28

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Maintenance  

(cont’d)

Electric shock hazard: 
Disconnect the cable puller from  

the power supply before servicing. 
Failure to observe this warning can 

result in severe injury or death.

Replace the frame if appears damaged. During dis-as-

sembly, inspect each part. Replace any worn, damaged, 

or missing parts with Greenlee replacement parts.  

Replace the needle bearings (74 and 75) regardless of 

their appearance.
1.  Remove the left outer guard (4). Remove the lubri-

cating screw (5), washers (6-9), and capstan unit 

(10-19).

2.  Remove the #60 chain (20). Remove the sprocket 

(22), washers (23), and guard (24).

3.  Remove the right outer guard (71). Remove the  

#40 chain.

4.  Remove the retaining ring (69), #60 sprocket (47), 

and all items located on the sprocket (48-52, 67 and 

69-75). Discard the needle bearings (74 and 75).

5.  Remove cap screw (37) and all items of the eccen-

tric assembly (38-41).

6.  Remove the cap screw (42) and all items of the idler 

assembly (43-46).

7.  Remove the motor, handle, sheave, ratchet pawl 

and feet.

8.  Assemble items to the new frame in reverse order. 

Notes: Replace any components that show signs  

of wear or damage.
When replacing the items of the sprocket (47) as-

sembly, install new needle bearings (74 and 75).
Install the clip of each connecting link so that the 

closed end of the clip faces the direction of chain 

travel, as shown in the Exploded View.

Electric shock hazard: 
Disconnect the cable puller from  

the power supply before servicing. 
Failure to observe this warning can 

result in severe injury or death.

Troubleshooting the Electrical Circuit

Use a continuity checker to check the electrical circuit. 

Lack of continuity in the following procedure indicates 

that a repair is necessary.
1.  Unplug the puller.
2.  Set the switch to ON.
3.  Place the probes of the continuity checker across 

the following terminals of the cable puller and force 

gauge. All of these pairs of terminals should have 

continuity.

To check the switch:  N and O 

L and M (220-volt models only)

To check connectors:  C and F   

D 

and 

Q 

E and G 

R and O 

P and I (120-volt models only) 

P and M (220-volt models only)

To check the bridge rectifier:  F and G 

G and H 

H and I 

I and F  

To check the ammeter:  J and K

To check the motor:  A and B
If the motor fails this check, inspect the motor com-po-

nents (brushes, armature, and wires). Replace any parts 

that are worn or damaged. Replace both brushes  

if either brush measures less than 9.5 mm (3/8") long.

Replacing the Frame