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Greenlee Textron Inc. / Subsidiary of Textron Inc.

5

4455 Boeing Dr., Rockford, IL 61109-2988   815/397-7070

755 Hydraulic Hand Pump

Oil leak at coupler.

Fitting loose or damaged.

Tighten or replace fitting and/or coupler.

O-ring is worn or damaged.

Replace O-ring.

Pump builds pressure, but ram

Coupler is not tightened sufficiently,

Hand-tighten coupler completely so

does not advance, or ram will

and check balls are not engaged.

check balls engage. Replace coupler

not return.

if necessary.

Oil leak at OPEN/CLOSE

O-ring and/or backup ring is worn

Replace O-ring (18) and/or backup

release knob.

or damaged.

ring (17).

Release shaft is bent.

Replace release shaft knob unit (7).

Oil leak at plunger.

O-ring, backup ring and/or washer

Replace O-ring (29), backup ring (15),

(Attached to handle.)

are worn or damaged.

and washer (16).

Injector packing nut is worn.

Replace injector packing nut (6).

Oil leak at reservoir end.

V-packing seal is worn or damaged.

Replace two V-packing seals (28).

Cylinder wall damaged.

Replace reservoir tube (8).

Can’t hold load or excessive

Ball in release knob leaking.

Check seat for scratches or con-

pumping is required.

Discharge ball (20) or intake ball (22)

tamination. Reseat ball or return to

below discharge ball (20) is leaking.

an authorized Greenlee service center
for repair.

Can’t raise load with excessive

Intake ball (22) below discharge ball (20)

Check seat for scratches or con-

pumping but handle is rigid.

is leaking.

tamination. Reseat ball or return to
an authorized Greenlee service center
for repair.

Load on system causes handle

Discharge ball (20) is leaking.

Check seat for scratches or con-

to lift.

tamination. Reseat ball or return to
an authorized Greenlee service center
for repair.

PROBLEM

PROBABLE CAUSE

POSSIBLE REMEDY

Troubleshooting

Summary of Contents for 755

Page 1: ...84 REV 9 5 97 Read and understand this material before operating or servicing this equipment Failure to understand how to safely operate this tool could result in an accident causing serious injury or death This device should only be operated by qualified personnel 755 HYDRAULIC HAND PUMP ...

Page 2: ... information highlighted in this bulletin describes operating practices for the benefit of the workers who will use our equipment in their daily jobs Comments from users are appreciated The symbol above is used to call your attention to instructions concerning your personal safety Watch for this symbol It points out important safety precautions It means ATTENTION Become alert Your personal safety ...

Page 3: ...u are injured by escaping oil seek medical attention immediately Hand tighten all couplers completely before operating the pump Do not use tools to tighten the couplers Do not use fingers or hands to check for leaks while operating the pump Do not hold hose or couplers while operating the pump Release the hydraulic pressure before disconnecting hoses or couplers and before servicing the pump or ac...

Page 4: ...f they are worn or damaged 3 Pour Greenlee hydraulic oil into the reservoir until it is within 1 3 4 from the top 4 Reinstall the reservoir follower 5 Turn the release knob 7 counterclockwise so the valve is open Pump the handle 9 two or three times 6 Turn the release knob 7 clockwise so the valve is closed Pump the handle 9 two or three times 7 Slowly turn the release knob 7 to counterclock wise ...

Page 5: ...e worn or damaged and washer 16 Injector packing nut is worn Replace injector packing nut 6 Oil leak at reservoir end V packing seal is worn or damaged Replace two V packing seals 28 Cylinder wall damaged Replace reservoir tube 8 Can t hold load or excessive Ball in release knob leaking Check seat for scratches or con pumping is required Discharge ball 20 or intake ball 22 tamination Reseat ball o...

Page 6: ...sidiary of Textron Inc 6 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 755 Hydraulic Hand Pump Exploded View A 11 19 4 5 16 HOLD DOWN BOLT HOLES 3 75 SERIAL NUMBER LOCATION 10 8 9 21 5 2 2 93 A 20 22 16 50 25 60 7 18 5 62 ...

Page 7: ...bsidiary of Textron Inc 7 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 755 Hydraulic Hand Pump 18 31 26 1 14 27 32 25 22 22 20 16 29 15 6 4 12 33 13 28 3 30 34 23 24 18 17 7 SECTION B B SECTION A A Exploded View cont d ...

Page 8: ... 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 755 Hydraulic Hand Pump Pump Block Seat 15 7 32 BALL SEAT ø 256 F DRILL NOTE DRILL ANGLE ø 9 64 DRILL ø 5 32 REAM 7 32 BALL SEAT 9 32 BALL SEAT ø 11 64 REAM ø 0 238 B DRILL ø 332 Q DRILL ø 1 4 REAM ...

Page 9: ...18 905 0418 6 O Ring 1 4 x 3 8 x 1 16 2 19 905 0434 8 Ring Retaining 4 20 905 0436 4 Ball 9 32 dia Grade 1 Chrome Steel 1 21 905 1174 3 Grip 1 1 16 ID x 1 3 8 OD x 5 Long Plastic 1 22 905 0452 6 Ball 7 32 Dia Grade 1 Chrome Steel 2 23 905 0385 6 O Ring 2 1 8 x 2 3 8 x 1 8 Replaces 905 4770 5 1 24 905 0449 6 Pin 5 16 x 1 1 4 1 25 905 0619 7 Screw 5 16 18 NC x 1 4 Flat Point Socket Set 1 26 905 0617...

Page 10: ...nc 4455 Boeing Drive Rockford IL 61109 2988 USA General Offices 815 397 7070 Customer Center and Field Service 800 435 0786 Fax 24 Hour Customer Center 800 451 2632 815 397 1865 Canada Fax 24 Hour Customer Center 800 524 2853 Printed in the U S A ...

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