Greenlee GATOR CSG45GL, Instruction Manual

Page 1: ...999 4503 7 2002 Greenlee Textron IM 1512 8 02 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CSG45GL Cable Cutter 120...

Page 2: ...Safety Information 3 5 Identification 6 Specifications 6 Operation 7 Maintenance 8 Troubleshooting 9 Disassembly 10 Assembly 11 Illustrations 12 14 Parts List 15 17 Description The CSG45GL Cable Cutte...

Page 3: ...Using this cable cutter in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death This symbol is used to call your attention t...

Page 4: ...y or death Do not expose to rain Do not use in wet or damp locations Failure to observe these warnings can result in severe injury or death Skin injection hazard Do not use hands to check for oil leak...

Page 5: ...uipment as required such as safety shoes hard hat and safety glasses Follow all safety rules and regulations for the job Failure to comply could result in personal injury or property damage This tool...

Page 6: ...318 mm 12 5 Mass Weight 5 2 kg 11 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Voltage CSG45GL11 120 VAC 60 Hz 2 1 A CSG45GL22 230 VAC 50 Hz 1 1 A Hydraulic Oil 50 ml 0 1 pint of Shell...

Page 7: ...on hazard Do not use hands to check for oil leaks Oil under pressure easily punctures skin If injured seek medical attention immediately to remove oil Failure to observe this warning can result in ser...

Page 8: ...wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks After use 1 Use a damp cloth and mild detergent to clean the housing Allow the housing to dry 2 Fully retract the b...

Page 9: ...eturn tool to an authorized Greenlee service center Cutting blades stop during Oil level is low Check oil level Refill reservoir operation Air in hydraulic system Pull trigger and hold retract button...

Page 10: ...he reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Repl...

Page 11: ...t the forked end engages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube sub...

Page 12: ...CSG45GL Cable Cutter Greenlee Textron Subsidiary of Textron Inc 12 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 2 52 50 52 50 3 1 50 50 51 56 55 10 9 54...

Page 13: ...G45GL Cable Cutter Greenlee Textron Subsidiary of Textron Inc 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 35 28 33 30 38 39 36 31 32 29 26 25 37 34 27 19 20 18 21 16 15 17 1...

Page 14: ...4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 83 79 81 70 80 71 76 74 82 75 77 78 155 156 150 153 152 151 154 128 129 122 123 124 120 121 130 125 126 127 96 92 91 101 93 102 103...

Page 15: ...3 16 500 4194 0 Backup ring piston 1 17 500 4168 1 Screw 2 18 500 5825 8 Compression spring 2 19 500 5837 1 Adapter disk 2 20 500 5838 0 O ring 1 21 501 0396 2 Piston 1 25 501 0397 0 Stationary blade...

Page 16: ...83 501 0364 4 Pump housing 1 500 1558 3 Motor assembly 120 volt includes items 90A and 91 112 500 1605 9 Motor assembly 230 volt includes items 90B and 91 112 90A 500 1577 0 Motor 120 volt 1 90B 500 1...

Page 17: ...00 5864 9 Plunger 1 125 500 5869 0 O ring 1 126 500 5871 1 Adjusting nut 1 127 500 5875 4 Support ring 1 128 500 5876 2 Retaining ring 1 129 500 5877 0 Needle valve 1 130 500 5894 0 Spring 1 500 1348...

Page 18: ...of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 9247 Customer Service North America 800 435 0786 USA Fax 800 451 2632 815 397 1865 C...