Greenlee GATOR CSG85GL, Instruction Manual

Page 1: ...L 999 4505 3 2002 Greenlee Textron IM 1514 8 02 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CSG85GL Cable Cutter 120 Volt and 230 Volt ...

Page 2: ... 7 Maintenance 8 Troubleshooting 9 Disassembly 10 Assembly 11 Illustrations 12 14 Parts List 15 17 Description The CSG85GL Cable Cutter is a hand held tool intended to cut copper and aluminum cable up to 85 mm 3 1 4 in diameter This tool is intended to cut most low and medium voltage copper and aluminum cable found on most job sites Safety Safety is essential in the use and maintenance of Greenlee...

Page 3: ...s Using this cable cutter in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage The signal word defined below indicates the severity of the hazard The message after the signal word provides informat...

Page 4: ...ry or death Do not expose to rain Do not use in wet or damp locations Failure to observe these warnings can result in severe injury or death Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punctures skin If injured seek medical attention immediately to remove oil Failure to observe this warning can result in serious injury gangrene or death Wear eye protecti...

Page 5: ...afety shoes hard hat and safety glasses Follow all safety rules and regulations for the job Failure to comply could result in personal injury or property damage Do not cut steel or ACSR Cut only copper and aluminum cable This tool is not designed for continuous use After 30 to 40 cutting cycles allow the tool to cool for 15 minutes Do not place the tool in a vise The cable cutter is designed for h...

Page 6: ...utton 3 Power Cord 4 Trigger 5 Movable Blade 6 Fixed Blade 7 Locking Arm Length 492 mm 19 37 Width 76 mm 3 Height 330 mm 13 Mass Weight 5 8 kg 12 8 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Voltage CSG85GL11 120 VAC 60 Hz 2 1 A CSG85GL22 230 VAC 50 Hz 1 1 A Hydraulic Oil 50 ml 0 1 pint of Shell Tellus T 15 Maximum Cable Cutting Diameter 85 mm 3 1 4 2 4 1 3 5 7 6 ...

Page 7: ...using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death Electric shock hazard The owner of this cutter must be certain that all users of this tool are trained in the applicable safety codes and standards as well as in the safe use of this tool and its accessories Do not cut cable under tensi...

Page 8: ... wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks After use 1 Use a damp cloth and mild detergent to clean the housing Allow the housing to dry 2 Fully retract the blades Place the tool in the carrying case and store in a cool dry place Monthly 1 Thoroughly clean all surfaces 2 Check the oil level Annually or After 8000 Cuts 1 Replace the hydraulic oil 2 Send th...

Page 9: ...Return tool to an authorized Greenlee service center Cutting blades stop during Oil level is low Check oil level Refill reservoir operation Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Tool loses oil Damaged internal seal Return tool to an authorized Greenlee service center Oil plug not installed properly Refill reservoir and replace...

Page 10: ...move the reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Replace the sealing washer 154 5 Use a piece of tape to mark the side of the relief that is facing up This is a reference point for reassembly Remove the unloading valve by unscrewing the plug 126 6...

Page 11: ...107 so that the forked end engages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82 Screw in until snug 6 Install the reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing 7 Insert...

Page 12: ...CSG85GL Cable Cutter Greenlee Textron Subsidiary of Textron Inc 12 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 2 52 50 52 50 3 1 50 50 51 56 55 10 9 54 ...

Page 13: ...reenlee Textron Subsidiary of Textron Inc 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 40 43 23 33 34 35 36 31 32 28 14 29 30 41 42 44 47 48 26 25 46 49 45 39 13 37 38 24 22 27 18 20 19 21 17 16 15 ...

Page 14: ... 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 83 79 81 70 80 71 76 74 82 75 77 78 155 156 150 153 152 151 154 128 129 122 123 124 120 121 130 125 126 127 96 92 91 101 93 102 103 100 108 109 106 105 107 104 99 112 97 95 111 94 110 90 12 11 72 73 ...

Page 15: ...0 7021 5 Spring assembly includes items 15 21 15 500 6826 1 Retainer 1 16 500 6827 0 Piston return spring small 1 17 500 6835 0 Spring retainer small 1 18 500 6830 0 Piston return spring medium 1 19 500 6836 9 Spring retainer medium 1 20 500 6833 4 Piston return spring large 1 21 500 6837 7 Spring retainer large 1 22 500 6859 8 Spring 1 23 500 6876 8 Bolt 2 24 500 6849 0 Locking pin 1 25 500 6858 ...

Page 16: ...ble tie 1 72 500 4144 4 Threaded bushing 1 73 500 4143 6 O ring 1 74 500 5873 8 Hydraulic reservoir 1 75 500 4198 3 Ring 1 76 500 5878 9 Reservoir plug 1 77 500 5880 0 Filter 1 78 500 5882 7 Filter adapter 1 79 500 5885 1 Threaded bushing 1 80 500 5886 0 O ring 1 81 500 5829 0 Attachment ring 1 82 500 5898 3 Magnet 1 83 500 1417 0 Pump housing 1 500 1558 3 Motor assembly 120 volt includes items 90...

Page 17: ...sembly includes items 120 130 120 500 5860 6 Washer 1 121 500 4134 7 O ring 1 122 500 5862 2 Seal 1 123 500 5363 0 Valve seat 1 124 500 5864 9 Plunger 1 125 500 5869 0 O ring 1 126 500 5871 1 Adjusting nut 1 127 500 5875 4 Support ring 1 128 500 5876 2 Retaining ring 1 129 500 5877 0 Needle valve 1 130 500 5894 0 Spring 1 500 1348 3 Piston pump assembly includes items 150 156 150 500 5891 6 Pump p...

Page 18: ... of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 9247 Customer Service North America 800 435 0786 USA Fax 800 451 2632 815 397 1865 Canada Fax 800 524 2853 www greenlee textron com ...