Greenlee GATOR EK425 Instruction Manual Download | Manualshive

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INSTRUCTION MANUAL

99950391 REV 12

© 2006 Greenlee Textron Inc.

12/06

Read

and

understand

all of the instructions and

safety information in this manual before operating
or servicing this tool.

GATOR

®

EK425

Battery-powered

Crimping Tool

Serialnummer

1
2
3
...
»

Summary of Contents for GATOR EK425

Page 1: ...950391 REV 12 2006 Greenlee Textron Inc 12 06 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR EK425 Battery powered Crimping Tool Serialnummer ...

Page 2: ...nd Connector Selection 8 Maintenance 9 Troubleshooting 9 Illustrations 10 13 Parts List 14 Description The EK425 Battery powered Crimping Tool is a hand held self contained crimping tool with removable crimping jaws Safety Safety is essential in the use and maintenance of Fair mont tools and equipment This manual and any mark ings on the tool provide information for avoiding hazards and unsafe pra...

Page 3: ...th Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not use solvents or flammable liquids to clean the crimping tool Solvents or flammable liquids could ignite and cause serious injury or property damage An incomplete crimp can cause a fire Use proper die connector and cable combina ti...

Page 4: ...d when crimping Failure to observe this warning could result in severe injury or death Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive objects Co...

Page 5: ...artridge 7 Trigger Crimping Tool Length 465 mm 18 1 4 Width 60 mm 2 3 8 Depth 98 mm 3 7 8 Mass Weight with battery 2 5 kg 5 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Recommended Operating Temperature Range 15 C 5 F through 50 C 120 F Crimping Capacities Maximum Crimping Force 44 kN 5 tons Average Crimping Time 4 seconds Average Crimps per Charge approxi...

Page 6: ... crimping tool is designed for hand held operation This tool may be used in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Electric shock hazard This tool is not insulated When using this unit near energized elec...

Page 7: ... align the tool and die on the connector Start in the center for splices and H frames and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger Continue to hold the trigger until the ram retracts This is the signal that the crimp is complete 3 Continue crimping the connector until the correct number of crimps has been completed Work from the center to the outer edges ...

Page 8: ...cmil 500 kcmil maximum with Penn Union connectors Connector Barrel Anderson Blackburn FCI Burndy Ilsco Panduit T B Penn No of Type Type Union Crimps Copper Short VHSS CSP YS L CT SCSS SCS 54504 54518 BCU Splice Long VHS CU YS CTL SCL SCH 54804 54818 BBCU Short VHCS CTL 2 CTL YA 2LN YA L YA 2L CRA CRB LCAS LCA 54104 54118 BLU A Copper YA YA L TC YA L 2TC LCD 54204 54218 Lugs Long VHCL CTL L LCN YA ...

Page 9: ... Crimping tool battery contacts Reform contacts damaged Tool components worn or damaged Return tool to an authorized Fairmont service center Dies stop during operation Oil level is low Return tool to an authorized Fairmont service center Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Tool loses oil Damaged internal seal Return tool to ...

Page 10: ...Greenlee A Textron Company 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 EK425 Battery powered Crimping Tool Illustrations Main 1 11 68 62 67 63 9 64 65 60 60 61 66 61 10 12 8 7 6 59 69 ...

Page 11: ...IL 61109 2988 USA 815 397 7070 EK425 Battery powered Crimping Tool Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 56 54 53 55 50 30 31 32 33 34 35 36 37 38 39 51 23 22 21 20 50 52 70 71 72 73 74 76 77 75 78 Motor Assembly ...

Page 12: ...4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 EK425 Battery powered Crimping Tool Illustrations cont d Ram Unit and Crimping Jaw Unit D3 90 110 114 113 115 118 116 117 111 110 118 91 92 93 94 95 96 97 100 101 103 102 99 98 ...

Page 13: ...109 2988 USA 815 397 7070 EK425 Battery powered Crimping Tool Illustrations cont d Crimping Jaw Unit Kearney 119 121 120 117 116 111 115 110C plastic coated 116 117 116 120 113 114 115 glued in with Loctite 270 green 119 118 113 114 110B 111 Crimping Jaw Unit O ...

Page 14: ...1 Screw 2 76 50019740 Gear lube 1 5 g 1 77 50109332 Motor adapter 1 78 50018965 Motor electric 1 50032410 Ram unit includes 90 103 90 50032542 Sheath 1 91 50032550 Bolt shoulder 1 92 50032569 Disc 1 93 50032585 Compression spring 1 94 50032623 Washer 1 95 O ring 1 96 50019295 Screw 1 97 50032631 Ram housing 1 98 50032640 Compression spring 1 99 50032658 Locking pin 1 100 50032666 Compression sprin...

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