Greenlee GATOR ESG45GL Instruction Manual Download

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INSTRUCTION MANUAL

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

999 4613.0

12/01

GATOR

ESG45GL

Battery-powered

Cable Cutter

with Two-speed Ram

Summary of Contents for GATOR ESG45GL

Page 1: ...ad and understand all of the instructions and safety information in this manual before operating or servicing this tool 999 4613 0 2001 Greenlee Textron 12 01 GATOR ESG45GL Battery powered Cable Cutte...

Page 2: ...ion for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose This instruction manual is intended to familiarize personnel with t...

Page 3: ...ate hazards which if not avoided WILL result in severe injury or death SAFETY ALERT SYMBOL Do not use solvents or flammable cleaners to clean cutter body Solvents could ignite causing serious injury o...

Page 4: ...e 60 C 140 F for extended periods Battery damage may result Failure to observe these warnings may result in personal injury or damage to the battery from rapid discharge of battery energy Use all appr...

Page 5: ...ge 12 V Charging Time 1 hour Cutting Performance approximately 70 charge Hydraulic Oil 50 ml 0 1 pint Shell Tellus T 15 Sound Level 75 dB A at 1 meter Vibrations 2 5 m s2 Capacity ACSR 1590 Kcmil Falc...

Page 6: ...ant light when the tool is in neutral also indicates a low charge Note It is normal for the battery load display to light at both the beginning of a cutting cycle and at the point of maximum pressure...

Page 7: ...lus T 15 Mobil DTE 11 NUTO H 15 High pressure hazard Do not use fingers or hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek...

Page 8: ...10 seconds Battery load display flashes Battery charge low Charge or replace battery constantly Tool loses oil Damaged internal seal Return tool to an authorized Greenlee service center Oil plug not i...

Page 9: ...a hooked tool to remove the reservoir O ring 80 Gently tug it over the reservoir 17 Remove the reservoir 74 18 Remove pump piston 152 Replace O ring 153 19 Remove screw plug 151 spring 155 valve stem...

Page 10: ...Insert threaded bushing 79 and feed tube sub assembly 77 78 82 Screw in until snug 13 Install reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool carefully slip the O ring over the...

Page 11: ...Greenlee Textron Subsidiary of Textron Inc 11 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 ESG45GL Battery powered Cable Cutter Illustration 50 51 53 56 57 9 11 58 56 50 52 60 59 50 10 12 50 55...

Page 12: ...Textron Subsidiary of Textron Inc 12 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 ESG45GL Battery powered Cable Cutter Illustration 35 28 33 30 38 39 36 31 32 29 26 25 37 34 27 19 20 18 21 16 1...

Page 13: ...2988 815 397 7070 ESG45GL Battery powered Cable Cutter Illustration 72 73 83 79 81 70 80 71 76 74 82 75 77 78 92 91 101 93 109 105 99 112 97 98 95 111 90 110 100 102 103 96 108 106 107 104 94 140 61...

Page 14: ...4194 0 Back up Ring Piston 1 17 500 4168 1 Screw 2 18 500 5825 8 Compression Spring 2 19 500 5837 1 Adapter Disk 2 20 500 5838 0 O ring 1 21 501 0396 2 Piston 1 25 501 0397 0 Stationary Blade 1 26 501...

Page 15: ...ring 1 81 500 5829 0 Attachment Ring 1 82 500 5898 3 Magnet 1 83 501 0333 4 Pump Housing 1 90 500 4132 0 Motor 1 91 500 4138 0 Ball Bearing 1 92 500 4155 0 Screw 2 93 500 4157 6 Screw 4 94 500 4133 9...

Page 16: ...00 5900 9 Wire not shown 1 150 500 5891 6 Pump Piston 1 151 500 5896 7 Screw Plug 1 152 500 5892 4 Pump Piston 1 153 500 5897 5 O ring 1 154 500 5888 6 Sealing Washer 1 155 500 5889 4 Spring 1 156 500...