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Greenlee H4802-3, Service Manual

The Greenlee H4802-3 Service Manual is a comprehensive guide for understanding and maintaining your Greenlee H4802-3 product. This manual covers all aspects of the product's features and functions, providing valuable information for troubleshooting and repairs. Download the manual for free from 88.208.23.73:8080 to ensure optimal performance of your Greenlee H4802-3.

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H4802-3 and H4802-5 Pole Tampers

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

13

Parts List—H4802-3 Serial Code FKD02099 and below and FZL,  

H4802-5 Serial Code FKE00599 and below and FZM

 

 

UPC No. 

 

Key  78-3310- 

Part No. 

Description 

Qty

 

1 

40293 

50402932 

Body, tamper ......................................................................... 1

 

2 40180  50401803 Ram ........................................................................................ 1

 

3 

40377 

50403771 

Gland, packing (includes items 4–7) ...................................... 1

 

4* 

 

 

Seal, U-cup, .750 x 1.250 x .375 ........................................... 1

 

5* 

 

 

Seal, U-cup, .750 x 1.000 x .250 ........................................... 1

 

6* 

 

 

O-ring, 1.475 x 1.711 x .118–90 ............................................ 1

 

7* 

 

 

Wiper, rod, .750 x 1.125 x .281 .............................................. 1

 

8 40295  50402952 Shaft ....................................................................................... 1

 

9 40297  50402971 Spool ...................................................................................... 1

 

10 

40296 

50402961 

Body, valve ............................................................................. 1

 

11 

42072 

50420722 

Plug, 7/8–14 UNF SAE O-ring boss, socket head, steel ....... 1

 

12 

40298 

50402981 

Stop, spool ............................................................................ 1

 

13 

40299 

50402991 

Spring, compression, .330 x .500 x 1.250 ............................. 1

 

14 

40300 

50403005 

Plug, 7/8–14 UNF SAE O-ring boss, hex head ...................... 1

 

15* 

 

 

O-ring, .755 x .949 x .097–90 ................................................ 1

 

16* 

 

 

O-ring, .750 x .937 x .094–70 ................................................ 3

 

17* 

 

 

O-ring, .375 x .500 x .062–70 ................................................ 1

 

18 

 

 

Screw, cap, 5/16–18 x 1.000 socket head ............................. 9

 

21 

40301 

50403014 

Foot, kidney-shaped .............................................................. 1

 

22 

 

 

Washer, flat, .375 x .875 x .075 .............................................. 1

 

23 

 

 

Screw, cap, 5/16–24 x 1.250 hex head ................................. 1

 

24 

41341 

50413413 

Adapter, 1/4 M NPT x 9/16–18 M JIC .................................... 2

 

25 

49536 

50495364 

Tube assembly, handle (H4802-3) .......................................... 1

 

 

40386 

50403861 

Tube assembly, handle (H4802-5) .......................................... 1

 

29 

40400 

50404004 

Hose, 3/8 x 38.75 with 9/16–18 JIC swivel  

 

 

 

 

  at both ends (H4802-3) ...................................................... 2

 

 

40002 

50400025 

Hose, 3/8 x 30.00 with 9/16–18 JIC swivel  

 

 

 

 

  at both ends (H4802-5) ...................................................... 2

 

30 

41413 

50414133 

Adapter, pipe, 9/16–18 UNF SAE O-ring boss  

 

 

 

 

  x 9/16–18 M JIC ................................................................. 2

 

31 

40374 

50403742 

Guard, two-piece ................................................................... 1

 

32 

 

 

Screw, cap, 1/4–20 x .750 flat head socket ........................... 2

 

33 

40471 

50404712 

Washer, double ...................................................................... 2

 

34 40479  50404791 Washer ................................................................................... 2

 

35 

41767 

50417670 

Screw, cap, 1/4–28 x 2.250 flat head socket ......................... 2

 

36 

41768 

50417680 

Nut, 1/4–28 slotted flush countersink .................................... 2

 

37 

40388 

50403881 

Lever, trigger .......................................................................... 1

 

38 

41727 

50417271 

Plate, cover ............................................................................ 2

 

39 

 

 

Screw, cap, #10–24 x 1.000 socket head .............................. 2

 

40 

 

 

Nut, hex, #10–24, locking, elastic .......................................... 2

 

41 

42090 

50420902 

Roll pin ................................................................................... 1

 

43 40427  50404272 Sleeve .................................................................................... 1

 

44 

40428 

50404282 

Trigger lock ............................................................................ 1

 

45 

 

 

Valve body / insulated handle ................................................ 1

 

46 

40387 

50403871 

Control spool (open-center / closed-center) ......................... 1

 

47 

40104 

50401045 

Spring, compression, .257 x .359 x .687 ............................... 1

 

48 

 

 

Cap, end (replaced by 50489399) .......................................... 1

 

49 

 

 

Washer, flat, .375 x .750 x .030 .............................................. 1

 

50 

41455 

50414551 

Retaining ring, .750 ................................................................ 2

 

51* 

 

 

O-ring, .562 x .750 x .093–68 ................................................ 1

 

52* 

 

 

O-ring, .437 x .562 x .062–68 ................................................ 1

  Repair 

Kits

 

* 

41120 

50411204 

Packing kit (includes items marked with an asterisk)

Summary of Contents for H4802-3

Page 1: ...s 99910446 REV 8 2016 Greenlee Textron Inc 12 16 Serial Codes FKD FKE FZL and FZM Read and understand all of the instructions and safety information in this manual before operating or servicing this t...

Page 2: ...al Codes FKD and FZL H4802 5 Serial Codes FKE and FZM Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Ins...

Page 3: ...not avoided COULD result in severe injury or death Hazards or unsafe practices which if not avoided MAY result in injury or property damage Read and understand all of the instructions and safety info...

Page 4: ...arning could result in severe injury or death Do not disconnect tool hoses or fittings while the power source is running or if the hydraulic fluid is hot Hot hydraulic fluid can cause serious burns Do...

Page 5: ...act with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Procedure for connecting or disconnecting hydraulic hoses fittings...

Page 6: ...le 2a Cool Grip Remove washer 44 spring 45 and retaining ring 43 Slide trigger spool 45 from handle 33 Remove O ring 46 from trigger spool and O ring 50 and backup 51 3 Cool Grip Remove retaining ring...

Page 7: ...tion with a retaining ring 50 3 Set the spring 47 into the spool bore of the handle Install the O ring 52 onto the control spool 46 4 Align the control spool so that the 3 mm 0 125 diameter indentatio...

Page 8: ...8 P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 32 18 30 31 31 Apply a thread sealant such as Loctite 242 Threadlocker 32 36 37 35 42 52 51 50 49 48 47 46 45 44 43 39 41...

Page 9: ...5 x 875 x 075 1 23 Screw cap 5 16 24 x 1 250 hex head 1 24 41341 50413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube handle H4802 3 1 40386 50403861 Tube handle H4802 5 1 29 40400 5040...

Page 10: ...5 397 7070 10 Illustration H4802 3 Serial Code FKD02100 to 06199 and H4802 5 Serial Code FKE00600 to 01999 P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 32 18 41 39 38 40...

Page 11: ...shaped 1 22 Washer flat 375 x 875 x 075 1 23 Screw cap 5 16 24 x 1 250 hex head 1 24 41341 50413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube handle H4802 3 1 40386 50403861 Tube hand...

Page 12: ...rial Codes FKD02099 and below and FZL H4802 5 Serial Codes FKE00599 and below and FZM P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 33 36 32 18 35 34 33 41 39 38 40 30 37...

Page 13: ...0413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube assembly handle H4802 3 1 40386 50403861 Tube assembly handle H4802 5 1 29 40400 50404004 Hose 3 8 x 38 75 with 9 16 18 JIC swivel at...

Page 14: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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