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SERVICE MANUAL

LPK1240K 

Hydraulic Crimping Tool

12-ton

Serial Code FYE

99932270 REV 4

© 2019 Greenlee Tools, Inc.

10/19

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

Summary of Contents for LPK1240K

Page 1: ...ng Tool 12 ton Serial Code FYE 99932270 REV 4 2019 Greenlee Tools Inc 10 19 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Re...

Page 2: ...YE Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Instruction Manual Publication 99932245 SAE Standard J...

Page 3: ...vicing this tool Refer also to the Instruction Manual which is listed under Other Publications Failure to observe this warning could result in severe injury or death Skin injection hazard Do not use h...

Page 4: ...power source Accidental start up can result in serious injury Failure to observe this warning can result in severe injury or death Hydraulic oil can cause skin irritation Handle the tool and hoses wit...

Page 5: ...was not disturbed during Step 3 Tool Setup This tool can be used on either open center or closed center hydraulic systems Open Center Setting 1 With the ram retracted disconnect the crimping tool fro...

Page 6: ...e trigger side remove the spool OD O ring 38 from the handle 8 Remove cap 50 copper washer 49 adjusting screw 48 spring 47 and valve pin 46 from the handle 9 Remove retaining ring 64 ball stop 63 and...

Page 7: ...Install the ball 62 ball stop 63 and retaining ring 64 2 Install two 1 8 pipe plugs 45 into the handle 26 3 Install the O ring 24 onto the tube assembly 22 Slide the tube assembly into the handle 26...

Page 8: ...r Rockford IL 61109 2988 USA 815 397 7070 8 Illustration 2 4 9 54 6 11 12 61 13 51 27 40 39 37 38 22 45 10 5 17 8 18 7 25 24 25 30 32 34 31 33 28 26 41 42 43 35 36 40 47 46 50 48 49 56 67 55 20 14 29...

Page 9: ...5 O ring 437 x 562 x 062 68 1 36 43401 50434012 Washer 75 x 50 x 03 1 37 42865 50428651 Spring valve plunger 1 38 O ring 562 x 750 x 093 68 1 39 41095 50410952 Cap 1 40 Retaining ring 750 2 41 5206324...

Page 10: ...d IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 3...

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